Customer Profile:
Company: One Manufacturing Company
Industry: Automotive Gear Production
Location: Europe
Resin CBN Grinding Wheels for Face Milling Cutters Challenge:
This customer faced a critical challenge in optimizing their grinding processes for the Gleason 205NCG grinding machine. The company primarily focused on precision grinding of high-performance gears using cubic boron nitride (CBN) diamond grinding wheels. However, they encountered issues with achieving consistent surface finishes and minimizing cycle times, leading to increased production costs and compromised quality standards.
Resin CBN Grinding Wheels for Face Milling Cutters Solution:
In collaboration with a renowned abrasive tool manufacturer, our customer implemented a tailored solution featuring advanced CBN diamond grinding wheels specifically designed for the Gleason 205NCG machine. The new grinding wheels were engineered to deliver superior performance in terms of material removal rates, surface finish quality, and tool longevity.
Implementation:
1.Customized Wheel Design: The abrasive tool manufacturer conducted extensive research and development to design CBN diamond grinding wheels optimized for the Gleason 205NCG’s specifications and the specific gear materials used by our customer.
2.Precision Machining Parameters: Through meticulous testing and analysis, the optimal grinding parameters, including wheel speed, feed rate, and coolant flow, were determined to maximize efficiency while ensuring dimensional accuracy and surface finish consistency.
CBN diamond grinding wheels for grinding machines : Gleason 205NCG
Resin CBN Grinding Wheels for Face Milling Cutters Results:
1.Improved Productivity: The implementation of the advanced CBN diamond grinding wheels resulted in significant improvements in productivity, with reduced cycle times and increased throughput capacity, enabling our customer to meet growing customer demands efficiently.
2. Enhanced Surface Finish Quality: The precision-engineered grinding wheels facilitated the attainment of superior surface finish quality, meeting the stringent quality standards required for automotive gear applications. This improvement translated into enhanced product performance and customer satisfaction.
3.Cost Savings: By optimizing the grinding processes and maximizing tool longevity, our customer achieved notable cost savings by minimizing tooling expenses and reducing downtime associated with tool changes and maintenance.
Conclusion:
Through the strategic adoption of CBN diamond grinding wheels tailored for the Gleason 205NCG grinding machine, our customer successfully overcame their challenges, realizing tangible improvements in productivity, quality, and cost-effectiveness. This collaborative effort underscores the importance of leveraging advanced abrasive technologies and optimizing machining processes to drive operational excellence in precision manufacturing environments.
