In modern manufacturing, accurate and efficient machining processes are key to business success. In this article, we will introduce you to an efficient cylinder block cylindrical grinding application using a HERKULES grinding machine and advanced CBN grinding wheels to help you dramatically increase productivity in the machining of hardened steel materials.
I. Application Overview of CBN wheel for Roll grinding
The process of cylinder block cylindrical grinding is critical to ensuring the accuracy and surface quality of mechanical components. The CBN grinding wheel used in this case is the 1A1 D750-70T-10X-3R-304.8 specification, which is suitable for cylinder blocks with a diameter of 550 mm and a length of 2,500 mm, and a hardness of up to 62 HRC. this choice of grinding wheel is designed to achieve higher wear resistance and machining efficiency.
II. Key Parameters of CBN Grinding Wheels
Grinding machine model: HERKULES
Grinding wheel specification: 1A1 D750-70T-10X-3R-304.8
Coolant type: emulsion
Grinding wheel speed: 40 m/s
Workpiece speed: 20-40 rpm
Processing material: hardened steel
Processing volume: 0.2mm per removal
Surface roughness: up to 0.8 Ra
These parameters ensure that the advantages of the material and equipment can be fully utilized during the grinding process to obtain the best processing results.
III. Remarkable results of CBN wheel for Roll grinding
The advantage of using CBN grinding wheels lies not only in increased efficiency, but also in the significant improvement in processing results. Compared to conventional grinding methods, the machining time for this application was reduced by approximately 50%. This means that in the same amount of time, the company was able to accomplish more production tasks, which in turn increased production and reduced production costs.
IV. Summary
With the growing market demand for high-precision and high-efficiency machining, adopting advanced grinding technology is an effective way to enhance competitiveness. By using HERKULES grinding machines and CBN grinding wheels, you will be able to realize significant time savings and cost control in cylinder block cylindrical grinding, bringing considerable economic benefits to your enterprise.
If you would like to find out more about cylinder block cylindrical grinding or would like to inquire about our solutions for grinding technology, please do not hesitate to contact us. We look forward to providing you with more efficient machining suggestions and technical support!
