Diamond grinding wheels are a crucial component in various grinding processes, such as precision grinding, hard grinding, and finishing grinding. They are typically used for grinding hard and brittle materials, such as glass, ceramics, and metals. However,
achieving the best grinding performance of diamond grinding wheels can be challenging, especially if the wrong parameters are chosen or if the grinding process is not optimized. In this article,
Moresuperhard will explore the key factors that affect grinding performance and provide some tips on how to maximize the efficiency and effectiveness of diamond grinding wheels.
1. Peripheral Speed:
Resin Bond grinding wheels:
Wet grinding : 1,200 ~ 1,900 m/min
Dry grinding : 800 ~ 1,100 m/min
Metal Bond grinding wheels:
Wet grinding : 900 ~ 1,600 m/min
Dry grinding : 700 ~ 1,000 m/min
Please, reduce the speed in the case of dry and deep grinding.
2. Feed Rate as Different Grit:
# 100 ~ 120 : 0.025mm~0.05mm
# 140 ~ 200 : 0.012mm ~0.025
smaller than # 230 : less than 0.01mm
3. Grinding Fluids:
With supply of coolant, it is possible to have preciseness and finish of the workpiece, thus having much influences on grinding wheel capabilities.
4. Preciseness of Machine:
Because a diamond is very weak and easily broken on impact, it is very important to mount the wheels to the axis accurately for efficient grinding performance. For excellent grinding capabilities, the stiffness and rigidity of machine are basically required. With the shake or vibration of the machine, diamond grits could be easily broken on impact and abnormal abrasion of the wheels could be resulted.
In conclusion, achieving the best grinding performance of diamond grinding wheels is essential for obtaining quality results and maximizing efficiency. The key factors that affect grinding performance include the choice of grit size, diamond concentration, bond type, and operating parameters such as speed, feed rate, and coolant flow. By selecting the right combination of parameters and optimizing the grinding process, anyone can achieve superior results with diamond grinding wheels.
If you are in the market for diamond grinding wheels, consider purchasing them from
Moresuperhard. Our diamond grinding wheels are made with high-quality materials and are designed to provide exceptional performance, durability, and longevity. We offer a wide range of options, including various grit sizes, diamond concentrations, and bond types, to suit your specific grinding needs. With our diamond grinding wheels and our team of experts, you can achieve the best grinding performance and achieve your desired results. Contact us today to learn more about our diamond grinding wheels and how they can benefit you!
