Unitied Grinding Group Tool Machining
UNITED GRINDING Group is one of the world’s leading manufacturers of grinding, eroding, laser, and measuring machines as well as machine tools for additive manufacturing. With roughly 2.500 employees at more than 20 manufacturing, service, and sales locations, the Group is organized in a customer-oriented and efficient way.
Through its MÄGERLE, BLOHM, JUNG, STUDER, SCHAUDT, MIKROSA, WALTER, EWAG, and IRPD brands, as well as competence centers in America and Asia, UNITED GRINDING offers broad application expertise, a large product portfolio, and a full range of services for the production of high-precision components.
As for tool machining, United Grinding Group
mainly provides three grinding machines as follows：
WALTER: COMPACT LINE, HELITRONIC Series：G200, RAPTOR DIAMOND, POWER 400, MICRO, VISION 400L, VISION 700L, POWER DIAMOND 400, and VISION DIAMOND 400L.
HELICHECK Seried: 3D, ADVANCED, PRO, PLUS, PRO LONG, and PLUS LONG.
CNC insert grinding machines are equipped with 6-axis CNC control. It can be used for the production of indexable inserts such as cutters, milling tools, turning tools and forming inserts.. Can be used for cutting cutter, milling cutter, turning tool and forming blade and other indexable blade processing production.
The HELITRONIC MICRO
is a fully automatic 7-axis CNC machine, especially suitable for the complete machining of demanding micro tool geometries in a single setup. All seven axes are equipped with linear drives or torque drives, and the axes are controlled by an integrated high-resolution measuring system. It not only ensures precise movements, but also provides powerful power. The fast rotation of the workpiece axis A, with a maximum speed of 1000 r/min, gives the HELITRONIC MICRO the ability to grind internal and external cylinders with high precision, especially for stepped tools.
with gantry structure and mineral casting bed is specially designed, and the CNC machine has reached the current leading level in terms of vibration damping capability, temperature sensitivity, drive power and grinding accuracy. Fully automatic completion of all machining operations in a single clamping can be machined materials including high-speed steel, carbide, cermets, ceramics, linear axis X, Y, Z for linear motor drive, rotary axis A, C equipped with torque motors. Direct drive spindle has three spindle ends, and each spindle end is equipped with up to four grinding wheels; equipped with a FANUC control system, the use of global standard control technology, integrated FANUC robot loader.
Diamond CBN Grinding Wheel for Walter CNC Five-axis Machines:
► Application: grinding carbide and HSS. (such as drill, end mill, reamer)
► A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding
► Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc (or full customed )
EWAG: LASER LINE ULTRA, LASER LINE PRECISION.
Vitrified Diamond Wheels Application Case of EWAG Compact Line:
The COMPACT LINE CNC
insert grinding machine is equipped with 6-axes. It can be used for the production of indexable inserts such as cutters, milling tools, turning tools and forming inserts. This model supports a wide range of clamping systems and can be retrofitted via a plug-and-play interface, offering full freedom in your tool, order and lot selection. Thanks to the minimal setup time, even very small batches can be produced economically.
Wheel size : 11A2-Ø200-W10-X10-H40
Wheel grit: D16 C125
Wheel speed :12M/S~30M/S
Machine: EWAG Compact line
Press:feed on pressure at 130-140 Nm
Workpiece: PCD inserts
Work life: 0.07mm/plate
Application Of Vitrified Peripheral Diamond Grinding Wheels
Mainly used for precise edge grinding of indexable inserts (such as tungsten carbide inserts, ceramic inserts, CBN inserts).
Materials of workpiece: tungsten carbide, ceramics, metal ceramic PCD/ PCBN inserts, etc.
Model: 6A2T, 6A2M, 11A2B, 12A2T (or full customed )