Five-axis CNC Indexable Inserts Grinding Center for Drills and Cutters

Brief Introduction of five-axis CNC Indexable Inserts Grinding Center for Drills and Cutters:

A five-axis CNC intelligent grinder is a highly advanced and sophisticated machining tool used in the manufacturing industry. This grinder is equipped with five axes of motion, allowing it to perform complex machining operations with precision and efficiency.

The term “CNC” refers to Computer Numerical Control, which means that the grinder is controlled by a computer program. This automation enables the grinder to execute pre-programmed instructions, resulting in accurate and consistent machining processes.

The five axes of motion refer to the grinder’s ability to move in multiple directions simultaneously. This includes rotational movement around the X, Y, and Z axes, as well as additional movement along the A and B axes. These axes provide the grinder with a high degree of flexibility, allowing it to access and operate on various angles and surfaces of a workpiece.

The intelligent aspect of the grinder is derived from its integration with advanced software and sensors. These features enable the grinder to automatically adjust its parameters, monitor the machining process, and optimize the results. The intelligent grinder can adapt to different materials, workpiece geometries, and machining requirements, enhancing productivity and quality.

1. Inside Overview of Moresuperhard's Five-axis CNC intelligent grinder

                              


Function Advantages of Moresuperhard's Five-axis CNC intelligent grinder:

● The machine looks beautiful, exquisite and space-saving.
● Natural granite machine bed has a good shock absorption and heat resistance ability, high-hardness and strong anti-abrasion property.
● The unique structure design is in short travel, bringing high processing efficiency.
● X,Y axis high precision linear motors have super-high thrust density,equipped with full closed-loop high precision linear scale, durably stable.
● Double-ended grinding spindle, fast processing, high stability, equipped with PM motor of high torque and low power loss.
● Automatic full-directionally internal measuring system for both work piece and grinding wheel are efficient and accurate, which ensure the tool machining stability.
● The worldwide leading NUM control system and NUMROTO grinding software are easy to learn.
● Individualized control panel is visually simple.

2. High-precision Linear Motor in Five-axis CNC Intelligent Grinder:

The X and Y axis linear motors with super-high thrust density, equipped with HEIDENHAIN closed-loop high precision linear scale. The linear scale has the characteristics  of  high  rigidity  in  measurement  direction  and  good thermal property. The full-closed-loop control mode can eliminate potential multiple error sources, thus ensuring the stability of high precision positioning and high speed machining during tool machining in long term stability. Z axis is with high-torque output NUM servo motor, optionally equipped with linear scale.

                             
                              


3. Double-ended Grinding Spindle in Moresuperhard's Five-axis CNC intelligent grinder Realize Fast Machining:

Double-ended grinding spindle, HSK40E interface, spindle power 13KW,using high torque permanent magnet motor, large torque force, low power loss. In the grinding process with double ends, a grinding wheel adaptor is mounted in each end. The grinding wheel adaptor can be equipped with up to three grinding wheels (both ends up to six grinding wheels). The maximum diameter of the grinding wheel is 150 mm. It is easy to realize fast processing.

                             

4. SK40 Workpiece Axis of Moresuperhard's Five-axis CNC intelligent grinder:

SK40 workpiece axis (A axis)uses torque motor with resolution of 0.0001°,
 maximum speed of  1000rpm, making it possible for cylindrical grinding. A,C axis are equipped with separate oil cooling system to ensure the precision reliability.
                               

5. Workpiece Measuring System of Moresuperhard's Five-axis CNC intelligent grinder:

The workpiece is internally rapid-positioned, and the workpiece parameters are measured and adjusted in the process of tool machining to ensure the tool quality.

                              


6. Grinding Wheel Measuring System of Moresuperhard's Five-axis CNC intelligent grinder:

Machine automatic internal measurement of grinding wheel parameters is fast and convenient, to helpfully reduce the measuring time outside the machine, avoid manual checking errors, accurately and efficiently, so as to ensure the stability of the tool machining and efficiency is improved as well.

                              

7. Auto-loading System of Moresuperhard's Five-axis CNC intelligent grinder:
a. Loader
Easy to replace, universal use of work pieces in different sizes to avoid robot repositioning. 70pcs per tray, medium batch production to avoid the tool run out caused by tungsten powder deposition.

                             


b. Pick up robot

Automatic loading and unloading, highly flexible and efficient, realize unmanned production.

                             

8. Reliably Stable Control System of Moresuperhard's Five-axis CNC intelligent grinder:

                             

● Continuous adaptation to latest PC technology;
● System software: latest Windows generation;
● Network connection possible;
●Optional remote software maintenance and back-up;
● Individualized control panel, operating convenienty and comfortably.