Moresuperhard PDC Cutter Blanks for Korean Customer

6a9 Resin bonded diamond cbn grinding wheels are used for grinding tungsten carbide, HSS, milling cutter, reamer and drill, etc
CNC grinding machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

Resin diamond grinding wheels are used for round cutting tools on cnc machine, including drills, milling cutters, reamers, taps, etc. The main materials are cemented carbide, high-speed steel, stainless steel and so on.
Model: 1a1, 12v9, 11v9, 12a2, 1v1, 14a1, 6a2, etc
Bonded: resin bond, metal bond and hybrid bond

Grain size selection of vitrified diamond grinding wheel
► W40(500# D35) W28(D20) Rough Grinding.
► W20 (800# -1000#, D20) Universal Grinding.

► W10 (1500# D15A) W7 (2000# D15B) Finish Grinding.
► W5 (3000# D7) W3.5 (4000# D3) Super Finish Grinding.
Vitrified diamond grinding wheels for grinding PCD & PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc

1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws.
2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS,
tool steel, and Stellite type material.
3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.

► Application: back thinning, front grinding and fine grinding of discrete devices, integrated circuit substrate silicon wafers, sapphire epitaxial wafers, silicon wafers, gallium arsenide, GaN wafers, silicon-based chips, etc

► Grinding Machines: NTS, SHUWA, ENGIS, Okamoto , Disco, TSK and STRASBAUGH, etc
► Bonded: Vitrified bond & Resin bond
► Diameter (mm): 200mm, 250mm, 280mm, 300mm, 350mm

Grinding machine information: The customer mainly makes compressor parts and has LAPMASTER and 20 Speedfam double-end grinding machines.
Processing method: before the polished way more, now consider switching to the grinding way.
Processing details: The compressor valve plate is 420 stainless steel, most of the low carbon steel and bearing steel on the market are more, and there are no successful cases of stainless steel grinding.
Feedback: The rough grinding with diamond double-end grinding discs is very efficient, and the fine grinding with CBN double-end grinding discs is very good in terms of finish.

Body Material: Aluminum or Steel
Grain size: all grain size can be customized
Usage: grinding, sharpening, polishing
Bond: resin,vitrified,electroplated,metal bond are also available
Work piece: metal,HSS,tungsten carbide,glass,stone…etc
Size: all sizes,like 100mm,150mm,175mm,200mm,250mm….etc

► Suitable for all kinds of electric grinders, lapping machines, etc., grinding, lapping, surface grinding, efficient and fast
► Suitable for sandblasting, agate, glass, mold, etc., polishing, engraving, edge grinding and sewing, etc., efficient and save a lot of time
► The focus of the diamond ball grinding head is engraving, U-shaped surface engraving and hollow engraving
► To ensure the life of the tool, cooling with water is required, as the diamond will undergo patterning and wear due to overheating.

Resin bond diamond & CBN grinding wheels have features of good self-sharpening, low heat generated during grinding, not easy to block and reduce the phenomenon of working burns during grinding. Resin bond has a certain elasticity and is conducive to improving the roughness of the workpiece surface, mainly used for fine grinding, semi-fine grinding, sharpening grinding, polishing and other processes. Therefore, resin bond diamond and CBN grinding wheels are widely used in the field of grinding and cutting.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

For Woodworking Industry, Resin bond Diamond and CBN Wheels are the best choices. The applications include sharpening and production grinding. With more than 10 years of experiences, Moresuperhard has developed the premium bonds for this application. We provide both standard specs and Custom made wheels.

1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws.
2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS,
tool steel, and Stellite type material.
3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.

Diamond CNC grinding wheels are mainly used for the processing and grinding of grooving, shovel back and end teeth of CNC tools such as solid carbide, high-speed steel, stainless steel drills, milling cutters and reamers

Body Material: Aluminum or Steel
Grain size: all grain size can be customized
Usage: grinding, sharpening, polishing
Bond: resin,vitrified,electroplated,metal bond are also available
Work piece: metal,HSS,tungsten carbide,glass,stone…etc
Size: all sizes,like 100mm,150mm,175mm,200mm,250mm….etc

– Semi Closed Grinder
– Full Cover Grinder
– With Manipulator Grinder
– With Robot Grinder
CNC cylindrical grinder can not only be available for producing shapes like cylinders, but also shapes including cam, ellipse, or crankshaft
CNC grinding machines offer greater flexibility and easier operation

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

Resin bond diamond mounted point is an abrasive tool used for fast stock removal which lasts longer for about four times compared to conventional aluminum oxide mounted points. This makes it a very efficient tool as its increases productivity and clearly cleans more parts in less time. This mounted point is mainly used for machining tungsten carbide cutting tools, optical glass, gem, semi-conductor materials, non-ferrous materials, ceramic, magnetic materials, silicon, glass, quartz, thermal spraying alloy, and non-metallic material grinding.

► Application: harder alloys, ceramics and cermet.
► Bonded: resin bond

► Good concentricity, less runout, small tolerance
► Round hole/Face/Square hole/Arc/Groove/ Spherical/ contour grinding
► Bond: resin bond/ electroplated/ vitrified
► Grinding machine: Moore, Hauser, Mitsuiseiki, Waida and Jingtian, etc.
► Grit：40 #-1000#

Ensuring an excellent finish by simply drawing the blade through the groove over the two grinding wheels
-Lower cutting time and higher cutting efficiency
-No need for dressing
-Long lifespan
Grit: 80/100, 140/170, 170/200…

► Vitrified bond and Resin bond: vitrified bond has a longer lifespan and higher efficiency than resin bond
► Used for the cylindrical grinding of tungsten carbide
► Models: 6A2(Diameter: 100mm-1200mm)

Resin bonded grinding wheel is one of the most representative bond types used for super-abrasive grinding wheels. In general, it shows an excellent compromise between surface roughness, cutability, and long lifetime.
It’s mainly used for carbide, HSS, and ceramic cutting tool grinding applications.
(Genentech GB series)

Feature:
High stability in dry & wet conditions
Application:
General grinding of tungsten-carbide, HSS, Ferrous & Nonferrous metals

►It is used for grinding and cylindrical grinding of cemented carbide measuring tools, tungsten steel, high-speed steel, alloy steel, glass, precious stones, jade, jade, amber, beeswax, magnetic materials, ceramics, molds, etc..
►And can also be used for plunge grinding and forming Grinding is an ideal tool for grinding hard and brittle materials and hard alloys due to the characteristics of diamond abrasives (high hardness, high compressive strength, and good wear resistance).

CBN wheels outperform common stone wheels in many ways. Features: Made from a steel core and will run smoother on all grinders.
NO WEAR – CBN wheels retain their shape and size so no resetting of your jigs.
FINE AND EVEN FINISH TO WOODTURNING TOOLS – 180 grit gives a fine and even finish to your tools with only light pressure required.
NO BURNT OR BLUE EDGES – Cool cutting provides no burnt or blue edges with a smooth grinding experience from 100 to 3500 RPM.
NO DRESSING OR CONDITIONING REQUIRED – A CBN wheel is designed for sharpening high speed steels and will withstand the friction from grinding with much less heat produced than a diamond wheel.

Metal bonded diamond wheels are best suited for edge rough grinding and have coarser diamonds for higher material removal. The diamonds are embedded in a sintered metal matrix. These wheels can either have a segmented pattern for edge rough grinding or a continuous pattern for fine grinding.
Features:
Wear resistant with a longer service life
The higher material removal rate
High grinding efficiency

Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

Application: sculpturing, dressing and internal grinding carbide, ceramic,glass, stones, marble,etc

Types of internal grinding wheel:
* vitrified cbn internal grinding wheel
* resin diamond & cbn internal wheel
* electroplated diamond mounted points
* abrasive internal grinding wheel

vitrified diamond grinding wheels are used for PCD cutting tools, PCBN cutting tools, CVD tools, milling cutter, reamer, drill and other cutting tools grinding and sharpening.
Applicable machine: Ewag, Anca, COBORN, Farman and other PCD grinding machine .
For more information about pcd tools grinding, please contact us at any time .

► Application: grinding carbide, ceramic, magnetic materials, stainless steel bar, PCD & PCBN compositives
► Model: 1A1 , 6A1, 9A1
► Bonded Type: Resin bond, Metal bond
► Centerless Grinder Machine: Koyo, Crystec, Dedtru, Landis , Okuma, Paragon, Royal Master, Unison, WMV

Resin Bond diamond and CBN grinding wheels are made of either phenolic or polyimide resins. Pressure and heat are utilized to bond the resin to our grinding wheel cores.
Moresuperhard’s phenolic bonded wheels can be utilized in dry or wet applications.
Our polyimide bonded wheels are best utilized in water or oil-based coolants for improved form holding, typically required in CNC tool and cutter applications.
Moresuperhard produces wheel sizes from 1in. (25mm) to 28 inches (720mm) and grit sizes from 40 to 3000 are available.