diamond grinding wheels for steel

For Woodworking Industry, Resin bond Diamond and CBN Wheels are the best choices. The applications include sharpening and production grinding. With more than 10 years of experiences, Moresuperhard has developed the premium bonds for this application. We provide both standard specs and Custom made wheels.

1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws.
2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS,
tool steel, and Stellite type material.
3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.

Electroplated grinding wheels is an excellent option when an aggressive amount of stock removal is required.

A single, uniform layer of diamond or CBN crystal is electroplated to a precision machined steel surface.

Grinding and regrinding cutting tools (pcd inserts, cbn inserts, mono crystal diamond ( MCD ) tools, pcd reamer, carbide tools, cermet inserts)
► Bonded of cutting tools grinding wheel: vitrified diamond cup wheel, resin diamond cup wheel and metal diamond cup wheel
► Diamond Width: 3mm, 5mm, 10mm, 15mm, 20mm
►Grain size can reach 4000# super finish

Resin diamond grinding wheels are used for round cutting tools on cnc machine, including drills, milling cutters, reamers, taps, etc. The main materials are cemented carbide, high-speed steel, stainless steel and so on.
Model: 1a1, 12v9, 11v9, 12a2, 1v1, 14a1, 6a2, etc
Bonded: resin bond, metal bond and hybrid bond

► Bonded: resin bonded
► Application: precision grinding micro drill tools
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

■ Due to its self-sharpening, the resin bond wheel is easy to use and is suitable for roughing – finishing.
■ Due to moderate abrasive holding strength and wear resistance, this wheel is suitable for roughing with free cutting.
■ Due to elasticity, this wheel using fine grits is suitable for finishing.

Resin bond diamond & CBN grinding wheels have features of good self-sharpening, low heat generated during grinding, not easy to block and reduce the phenomenon of working burns during grinding. Resin bond has a certain elasticity and is conducive to improving the roughness of the workpiece surface, mainly used for fine grinding, semi-fine grinding, sharpening grinding, polishing and other processes. Therefore, resin bond diamond and CBN grinding wheels are widely used in the field of grinding and cutting.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Cylindrical Grinder Models: FX27P-60 CNC, FX32P-100 CNC
– Semi Closed Grinder
– Full Cover Grinder
– With Manipulator Grinder
– With Robot Grinder

CNC cylindrical grinder can not only be available for producing shapes like cylinders, but also shapes including cam, ellipse, or crankshaft

With hydrostatic liquid suspension electric spindle, high rigidity, high speed, low vibration, high grinding force.
►Servo Surface CNC cylindrical grinder Models
GP32
J2
►Applications:
– automotive and aerospace industries,
– tool manufacturing
– die makingn

Resin bond diamond mounted point is an abrasive tool used for fast stock removal which lasts longer for about four times compared to conventional aluminum oxide mounted points. This makes it a very efficient tool as its increases productivity and clearly cleans more parts in less time. This mounted point is mainly used for machining tungsten carbide cutting tools, optical glass, gem, semi-conductor materials, non-ferrous materials, ceramic, magnetic materials, silicon, glass, quartz, thermal spraying alloy, and non-metallic material grinding.

► Application: harder alloys, ceramics and cermet.
► Bonded: resin bond

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.
Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws
Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc

Brazing diamond tool is a tool product which solders a layer of diamond firmly on the metal matrix through the melting process of metal solder. This kind of product has the characteristics of higher efficiency, the long service life of a single diamond particle and high grinding accuracy. The main products cover all coarse and medium-sized electroplated diamond tools and some hot-pressed diamond tools.
In order to avoid the problems of low holding power, small chip space, low exposure height and easy falling off caused by traditional manufacturing methods, and to make greater use of the advantages of single-layer diamond tools, brazing technology has been applied to the field of diamond tools manufacturing since 2000 and has developed rapidly. Brazing technology, as a new manufacturing method of diamond tools, has attracted wide attention all over the world.

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

Used for machining HSS, tool steel, stainless steel, mold steel and titanium alloy etc。
Metal bond grinding wheel is made from the sintering of alloy powders and other fillers with either diamond grains or CBN grains. Compared to resin bond wheels, metal bond wheels provide longer using life and better shape retention。

Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

Thickness and Grit : customered
For grinding and polishing jewelry, glass, rock,stone, granite,etc.
Recommended for rough and fine grinding on faceting material plus general lapidary grinding when precision is required.

Resin bond diamond grinding wheel for grinding and resharpening carbide drills; Resin bond Cubic Boron Nitride grinding wheel for grinding and resharpening high-speed steel drills.
Advantages:
High grinding efficiency；
High material removal rate；
High tools surface finish and good cutting edge quality；
The shape of the grinding wheel is kept well；
High machining accuracy；
Low loss, low thermal damage, no burn of the workpiece；
Wear-resistant, long working life；

Ball shape diamond coated, high abrasion resistance
Durable, and long service life, great for deburring and polishing
Used for sculpturing, dressing, precision grinding and internal grinding
Can be installed on the electronic, hanging mill, and hand electric drill
Widely used for metalwork, tool making, model engineering, wood carving, jewelry making, etc.
Material: Alloy and diamond
Shank Diameter: 6mm
Head Diameter: 12mm, 14mm, 16mm, 18mm, 20mm, 25mm
Shank Length: 35mm
Fine Gravel: 46 Grit
Coarse Gravel: 100 Grit
We support tailor-made products and services.

Characteristics of CNC Cylindrical Grinder
• The grinding wheel spindle has high rigidity, high precision, high service life and low vibration and low friction
• The self-aligning function, the wheel spindle is not affected by the belt tension and is biased
• The spindle has a centering and simultaneous compound function, and the user can perform rapid conversion in the core machining and the chuck clamping process.
• The Z-axis consists of an AC servo motor, a high-precision bead screw, and an automatic forced lubrication system
• High repeatability. long track service life, high rigidity and smooth reciprocating motion
• Configurable surface measurement, outer diameter thickness measurement, grinding wheel anti-collision device

Resin bond diamond grinding wheels for grinding digital controlled cutting tools (such as tungsten carbide, HSS, milling cutter, reamer and drill)
Perfect processing quality
High efficient grinding with fast feeding
Good wear resistance and shape keeping

► Customized cutting, grinding, sharpening, brazing, regrind and retipped solution and service
► Bonded: vitrified bond, resin bond, metal bond
► Model: diamond cup wheel (6A2, 11A2, 1A2)

► Width: 3mm – 20mm
► Grain Size up to super finish #3000
► Cutting-edge chipping <5 μm