Diamond CBN grinding wheel heads are used because of their durability and their ability to cleanly cut the harder alloys, ceramics and cermet.
► Bonded: resin bonded ► Application: precision grinding micro drill tools Advantages of micro tool grinding wheel: * Good edge stability * High cutting efficiency * Minimal reject-part rates * Good round tool quality
Resin bonded diamond grinding wheels for peripheral grinding of silicon ingots, or processing the outer surface of silicon ingots and to make orientation flat. Materials used in semiconductors and electronics parts, automobiles and photovoltaic industry. Types of these materials are varied including silicon, sapphire, and gallium arsenide (GaAs).
The bakc grinding wheels include vitrified bond and resin bond diamond wheels. Application of back grinding wheels: back thinning, grinding and fine grinding of apphire epitaxial wafer, silicon wafer, gallium arsenide and GaN wafer
Optical glass, electronic materials, and electronics industry. Glass chips on the side of EP wheels for glass polishing are removed and the glass is effectively removed to increase the strength of the glass. Especially our products are excellent in grinding efficiency, making various shapes . The optical profile wheels which are widely used in the processing and grinding of optical projection curve grinder or other precision grinders.
Resin diamond grinding wheel: widely used in semi-precision grinding, fine grinding and polishing of cemented carbide tools, PDC cutter, PDC drill bits, ceramics, magnetic materials, crystals and other materials Resin CBN grinding wheel: mainly used for grinding cast iron, high-speed steel containing tungsten and molybdenum, vanadium alloy steel, cobalt alloy steel, and quenched steel
The purpose of optical projection grinder PG grinding wheels 1. Curve or angle grinding is required for the workpiece to be tungsten steel or harder steel. 2. Those who have requirements for surface finish and clear angle. 3. The processing accuracy can reach 0.0002 or even 0.0001mm, which has become an indispensable processing method for modern industrial manufacturing. Common brands of optical projection grinders: 1. Japan WAIDA (24mm inner hole) 2. Japan WASINO (22.23mm inner hole) 3. German PETEWE (22mm inner hole) Optical projection grinding wheel
Resin diamond peripheral wheel is mainly used for the peripheral grinding of indexable blade, plane cutter, milling , cutting blade, welding blade, machine clip blade, carbide, ceramics, cermets, PCD, CBN, etc Including the grinding of end face, radius and relief angle.
Moresuperhard company’s diamond grinding wheel resinoid bonded can choose a variety of grinding wheels according to the product model: (Parallel grinding wheel, parallel arc grinding wheel, double-sided concave grinding wheel, double bevel grinding wheel, bowl-shaped grinding wheel, etc.)
Resin bond cbn wheels are widely applied for asferrous materials such as high-speed steels and sintered ferrous metals
Resin bond diamond wheels Processing object: PDC (polycrystalline diamond composite) drill bits Applicable industries: manufacturers of PDC drill bits (for example: geological drill bits, oil field mining drill bits, etc.)
Diamond grinding wheel resinoid bonded is mainly used for grinding high and hard alloys, non-metallic materials, cutting hard and brittle hard alloys, non-metallic minerals, etc. Such as cemented carbide, ceramics, agate, optical glass, semiconductor materials, wear-resistant cast iron, stone, etc.
Resin bond diamond flat wheels has high hardness, high strength and strong grinding ability. Resin bond diamond wheels are mainly used for flat cylindrical, surface grinding high and hard alloys, non-metallic materials, cutting hard and brittle hard alloys, and non-metallic minerals. Such as cemented carbide, ceramics, agate, optical glass, semiconductor materials, wear-resistant cast iron, stone, etc.
►Excellent Grinding Action ►less apt to experience loading, and they dress easily for added convenience ►Convenience and Ease of Use ►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.
► Good concentricity, less runout, small tolerance ► Round hole/Face/Square hole/Arc/Groove/ Spherical/ contour grinding ► Bond: resin bond/ electroplated/ vitrified ► Grinding machine: Moore, Hauser, Mitsuiseiki, Waida and Jingtian, etc. ► Grit:40 #-1000#
Diamond grinding wheel resinoid bonded for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Resin Bond diamond wheels are mostly used for precision grinding of cemented carbide, cermets and ceramics. Because of the bond elasticity, they are used for finish grinding of silicon, glass, ceramic-made electrical parts, etc. which require excellent surface finish. Resin bond wheels are suitable for grinding ferrous metals such as cast iron, high speed steels, and sintered iron. They are suitable for processing hard to machine materials because CBN grains are much stronger than conventional abrasives.
Resinoid bond diamond grinding wheel has good self-sharpening, elasticity and good polishing and grinding performance. Resin diamond & cbn wheels used for grinding tungsten carbide, ceramic, magnetic materials, silicon, glass, quartz and high speed steel, etc
Manufacturing processes for silicon semicond Silicon Ingot ⇒ Cropping(electroplated bandsaw) ⇒ Cylindrical / Flat Grinding Silicon Rod ⇒ Ingot Silicon (diamond wire) ⇒ Lapping (double side wheel/polishing pad) ⇒ Edge Grinding ⇒ Surface grinding ⇒ polishing⇒ wafer⇒ patterning ⇒ back grinding (vitrified / resin wheels) ⇒ dicing (dicing blades)⇒ chips ⇒ molding ⇒ packaging Moresuperhard provides a full range of silicon wafer grinding solution and service.
► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument ► Model: 1A1, 3A1, 14A1, 1V1, 11V9, 12V9, 4B1, 3A1, 14K1, 1B9 ► Bonded: resin bond & metal bond ► Optical Profile Grinder: Amada, Waida, Wasion, etc
Micro precision resin diamond wheel has a good polishing effect. The Micro precision resin diamond wheel is sharp and not easy to be blocked during grinding. The specific characteristics are as follows: 1. The grinding efficiency is high, and the grinding wheel consumption is relatively slow; 2. Good self-sharpening, low heat generation during grinding, not easy to block, reducing the phenomenon of work burns during grinding; 3. The Micro precision resin diamond wheel has a certain degree of elasticity, which is beneficial to improve the surface roughness of the workpiece. It is mainly used for fine grinding, semi-finishing grinding, knife grinding, polishing and other processes
Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines. External grinding models:CG, PG, LG, HG, WT, mBTG-DANTIP, Internal grinding models: ID, IRD,ILD, IED.
► Vitrified diamond/CBN grinding wheels ► Resind diamond/CBN grinding wheels ► Conventional grinding wheels ► Diamond dressing wheels
Resin Bond diamond wheels are mostly used for precision grinding of cemented carbide, cermets and ceramics.
We provide a full range of thermal spray coating solutions and services which includes: ► OD cylindrical grinding wheel (1A1 shape) ► Diamond sanding belts ► Diamond internal grinding wheel ► Diamond honing stone Model: 1A1 diamond wheel (diameter up to 1100mm)
Resin diamond grinding wheels for peripheral grinding of silicon ingots, or processing the outer surface of silicon ingots and to make orientation flat
Resin bond centerless diamond wheels for grinding carbide, ceramic, magnetic materials, stainless steel bar, PCD & PCBN compositives. Types of resin bond diamond wheels: 1A1 , 6A1, 9A1
Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry. Advantages of micro tool grinding wheel: * Good edge stability * High cutting efficiency * Minimal reject-part rates * Good round tool quality
Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal. We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc. AGATHON 400 PENTA 5-axis insert grinder is a fully automatic grinding center of the latest generation providing increased efficiency for insert production, the wheels used on AGATON are up to 400mm diameter. Which can grind most tool geometries with flexible clamping system. AGATHON laser machine can reduce the PCD processing time when make tool insert rough cutting, which can take place the rough grinding sometimes.
According to the bond, diamond grinding wheels can be divided into: resin bond diamond grinding wheels; ceramic bond diamond grinding wheels; metal bond diamond grinding wheels (bronze bond diamond grinding wheels) Resin diamond grinding wheels are used for grinding and processing hard and brittle materials and metal materials such as carbide, glass, ceramics, ferrite, semiconductor materials, stone, etc.