Diamond grinding wheels for grindingTungsten Carbide, Ceramics, Composites, Stainless Steel, HS Steel, Titanium Nitride, Zirconia / Aluminum Oxide, Ferrites, Powdered Metals, Sintered Silicon Carbide, Titanium Graphite Composite
► Application: harder alloys, ceramics and cermet. ► Bonded: resin bond
More Superhard provides precise solutions for cylindrical grinding PDC cutter, repairing PDC drill bits in Oil & Gas industry. We can supply diamond tools include, ► Vitrified Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits ► Resin Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits ► Cylindrical Diamond Wheel for PDC Cutter chamfer grinding Model: 1A1,14A1 diamond wheel (diameter up to 1100mm)
Used for machining HSS, tool steel, stainless steel, mold steel and titanium alloy etc。 Metal bond grinding wheel is made from the sintering of alloy powders and other fillers with either diamond grains or CBN grains. Compared to resin bond wheels, metal bond wheels provide longer using life and better shape retention。
► Bond: Metal nickel plating electroplated bond & Resin bond (resin bond also consists of flexible and hard type)
► Length: 150mm – 5000mm
► Width: 5mm – 350mm
► Grit: #60,#100,#120,#200,#400,#800,#1500,#2000,#3000,#5000
► Steady drilling with better smoothness ► Free drilling and long lifespan ► No damage to the edge ► High drilling efficiency
► Suitable for all kinds of electric grinders, lapping machines, etc., grinding, lapping, surface grinding, efficient and fast ► Suitable for sandblasting, agate, glass, mold, etc., polishing, engraving, edge grinding and sewing, etc., efficient and save a lot of time ► The focus of the diamond ball grinding head is engraving, U-shaped surface engraving and hollow engraving ► To ensure the life of the tool, cooling with water is required, as the diamond will undergo patterning and wear due to overheating.
● Natural granite machine bed has a good shock absorption and heat resistance ability, high-hardness and strong anti-abrasion property. ●Automatic full-directionally internal measuring system for both work piece and grinding wheel are efficient and accurate, which ensure the tool machining stability. ● Individualized control panel is visually simple.
Selected diamond abrasive grains Resin bond which has high precision Diameter 125mm, Hole 20mm Grit 150# Used for tungsten carbide, optical glass, gem Default grit is 150#,Customized shape size and grit is available.
– Metal diamond wheel for rough grinding to get accurate edge profile – Grinded with uniform chamfer width, excellent rigidity – Strong groove shape retention, long life – By edge grinding the final diameter is adjusted – A uniform CBN layer minimizes machining damage – Highly precise slotted shape support various wafer shapes It is suitable for making guide vanes and nozzle guide vanes for aviation jet engines, industrial gas turbines, naval gas turbines, and diesel engine nozzles.
► Diamond & CBN honing stone, honing stick ► Bonded: metal bond ► Materials of workpiece: carbide,glass and ceramic,cast iron,alloy steel, tool steel, die steel, hardened steel copper, aluminum alloy and other abrasive resistant materials ► Applicable areas: fine grinding engine pump body, hydraulic cylinder bore, hydraulic pump inner bore, cylinder block, valve,oil cylinder nozzle, the inner surface of the spline bore and cylinder hole and blind hole of other series.
Electroplated （galvanic）CBN profile grinding wheels are used for sharpening high-alloy bandsaw. CBN grinding wheels are commonly used to process band saws brands, including: Wood-Mizer, Timberwolf, Simonds, Kasco, Morse, Lenox, Dakin Flathers/Ripper 37 and others
The self-sharpening for carbide saw blade is better, no blocking. Diamond and CBN wheels for sharpening circular saw blades (TC, HSS) Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on
Advantages of vitrified diamond wheels for PCD and PCBN tools : * The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality * Accurately control geometric tolerances to make a good abrasive layer * Good Self-Sharpening, High Grinding Efficiency, High Wear Resistance And Less Abrasive Grain Consumption * High Precision Workpiece. PCD Tools Can Reach High Efficiency, Good Surface Finish And Edge No Chipping * Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine
– Semi Closed Grinder – Full Cover Grinder – With Manipulator Grinder – With Robot Grinder CNC cylindrical grinder can not only be available for producing shapes like cylinders, but also shapes including cam, ellipse, or crankshaft CNC grinding machines offer greater flexibility and easier operation
►High Precision CNC lnternal Grinder Models: -IG150 -IG150 I (Elongated)
►Broad Applications: The inner cylinder, the inner cone and the end face of the step shaft： – Transmission gear hole grinding – Air conditioning warping – Bearing – Ring gauge
► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor.
► Body type: ID Wheel with Shank, ID Wheel without Shank
► Model type: 1A8, 1A1W, 1A1, DWA
► We can offer: abrasive internal grinding wheel (PA, SG), CBN internal grinding wheel, Diamond internal grinding wheel.
Moresuperhard grinding products for ANCA FCP4 machines: ► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument ► Model: 3A1, 14K1, 1B9 ► Bonded: resin bond & metal bond ► Optical Profile Grinder: Amada, Waida, Wasion, etc
• To shape grinding wheels in the shortest possible time • Profiling of the grinding wheel in only one operation using the plunge-cut dressing method • Extreme accuracy, even with highly complex profile contours • Highest cost-effectiveness
Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding. Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.
Features: High precision and efficiency grinding performance. Long service life, meaning that the wheels will not wear out quickly. Good thermal stability, ensuring that the wheels maintain their shape and size. Chemically stable and corrosion-resistant materials are used, ensuring that the wheels do not rust or corrode. The wheels are designed to be lightweight and easy to use.
Manufacturing processes for silicon semiconductor Silicon Ingot ⇒ Cropping(electroplated bandsaw) ⇒ Cylindrical / Flat Grinding Silicon Rod ⇒ Ingot Silicon (diamond wire) ⇒ Lapping (double side wheel/polishing pad) ⇒ Edge Grinding ⇒ Surface grinding ⇒ polishing⇒ wafer⇒ patterning ⇒ back grinding (vitrified / resin wheels) ⇒ dicing (dicing blades)⇒ chips ⇒ molding ⇒ packaging
Moresuperhard has been developed superabrasive diamond wheel to dressing vitrified diamond pcd grinding wheel. Advatages : compared with conventional grinding wheel, the diamond dressing wheel has good shape preserving property. White corundum grinding cup wheels are used for dressing Coborn RG9 PCD Tool Grinding Wheels. Grinding wheels for dressing vitrified diamond PCD grinding wheels.
More superhard provide the solution for Round Tools ( tungsten carbide, HSS, milling cutter, reamer and drill ) Grinding. Grinding Wheel for 4 Axis CNC Tool Regrinding Machine Bonded of Grinding Wheel: resin diamond & cbn wheel, electroplated diamond & cbn wheel
Moresuperhard is a leading manufacturer of CBN grinding wheels, which are used for precision grinding, shaping, and finishing of hard materials such as metals, ceramics, and composites
A hybrid structure of special metal bond having good sharpness and resin bond. The outstanding sharpness realized by the micro-segment effect of special metal bond layer and the resin bond matrix enables high efficiency and high quality grinding of difficult-to-cut cermet materials. Features: Outstanding sharpness and long life realized. High-quality surfaces produced. Applications: Circumference grinding of hard-to-cut cermet, surface grinding, various grinding of cemented carbide and hard-to-cut ceramics
