►High precision microporous design ►Excellent thermal stability ►Good chemical inertness ►High hardness and wear resistance ►Easy to clean and maintain Customized service
More Superhard provides precise solutions for cylindrical grinding PDC cutter, repairing PDC drill bits in Oil & Gas industry. We can supply diamond tools include, ► Vitrified Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits ► Resin Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits ► Cylindrical Diamond Wheel for PDC Cutter chamfer grinding Model: 1A1,14A1 diamond wheel (diameter up to 1100mm)
► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument ► Model: 3A1, 14K1, 1B9 ► Bonded: resin bond & metal bond ► Optical Profile Grinder: Amada, Waida, Wasion, etc
— High-precision, high-efficiency — Center-going, step-difference forming external cylindrical grinding — The punches and needles are rough and finely ground at one time, and the finish is high — With less frequent dressing in the case of vitrified CBN wheels or without dressing in the case of plated CBN wheels
►Diamond coated head. Wear-resistant, close to the sand surface, not easy to fall off, maintains sharpness, long wear. ►Its surface can be cleaned and restored to regain its original shape by using a dressing stone.
►Can be installed on the electronic grinder, hanging mill and hand electric drill (not included here). ►Used for sculpturing, dressing, precision grinding and internal grinding carbide in ceramic, glass, precious stone, alloy and many other abrasive materials. ►Adding water when using the Diamond grinding head is good, can improve the sharpness and the life of the grinding needle.
– Metal diamond wheel for rough grinding to get accurate edge profile – Grinded with uniform chamfer width, excellent rigidity – Strong groove shape retention, long life – By edge grinding the final diameter is adjusted – A uniform CBN layer minimizes machining damage – Highly precise slotted shape support various wafer shapes It is suitable for making guide vanes and nozzle guide vanes for aviation jet engines, industrial gas turbines, naval gas turbines, and diesel engine nozzles.
Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding. Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.
► Model: 1A1, 1V1, 14A1, 3A1 ► Application: fluting end mill, drill, cutter ► Advantages of flute wheel * Online truing & dressing capability lower tooling cost * Better edge quality
► Customized cutting, grinding, sharpening, brazing, regrind and retipped solution and service ► Bonded: vitrified bond, resin bond, metal bond ► Model: diamond cup wheel (6A2, 11A2, 1A2)
► Width: 3mm – 20mm ► Grain Size up to super finish #3000 ► Cutting-edge chipping <5 μm
Resin/virtified/metal bond diamond wheel for silicon wafer can be used for the Japanese ,German, American, Korean and other grinders . Such as Okamoto , Disco, Strasbaugh and others grinding machine.
PCD materials are mainly divided into three categories according to the particle size: coarse particle size (20-50μm), medium particle size (about 10μm) fine particle size (-5μm). The coarser the particle size, the more difficult it is to grind. The coarse particle size tends to be jagged after grinding. , The quality is poor, but the wear resistance is the strongest; the fine-grained grinding is easier, and the quality of the cutting edge after grinding is better. Vitrified diamond grinding wheels are used for grinding pcd cbn carbide ceramic cermet cutting tools
Resin diamond grinding wheels are used for round cutting tools on cnc machine, including drills, milling cutters, reamers, taps, etc. The main materials are cemented carbide, high-speed steel, stainless steel and so on. Model: 1a1, 12v9, 11v9, 12a2, 1v1, 14a1, 6a2, etc Bonded: resin bond, metal bond and hybrid bond
Resin bond diamond mounted point is an abrasive tool used for fast stock removal which lasts longer for about four times compared to conventional aluminum oxide mounted points. This makes it a very efficient tool as its increases productivity and clearly cleans more parts in less time. This mounted point is mainly used for machining tungsten carbide cutting tools, optical glass, gem, semi-conductor materials, non-ferrous materials, ceramic, magnetic materials, silicon, glass, quartz, thermal spraying alloy, and non-metallic material grinding.
► Application: harder alloys, ceramics and cermet. ► Bonded: resin bond
Vitrified diamond grinding wheels are suitable for grinding, regrinding cutting tools (such as carbide, ceramic, cermet, pcd, pcbn, cvd, mcd) Custom PCD tools, CBN tools, CVD diamond tools and Mono Crystal diamond tools cutting, brazing, grinding, sharpening, regrind and retipped service and solution.
► Bonded: resin bonded ► Application: precision grinding micro drill tools Advantages of micro tool grinding wheel: * Good edge stability * High cutting efficiency * Minimal reject-part rates * Good round tool quality
► Bond: Metal nickel plating electroplated bond & Resin bond (resin bond also consists of flexible and hard type) ► Length: 150mm – 5000m ► Width: 5mm – 350mm ► Grit: #60,#100,#120,#200,#400,#800,#1500,#2000,#3000,#5000
Applicable areas: fine grinding engine pump body, hydraulic cylinder bore, hydraulic pump inner bore, cylinder block, valve,oil cylinder nozzle, the inner surface of the spline bore and cylinder hole and blind hole of other series.
Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.
Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry. Advantages of micro tool grinding wheel: * Good edge stability * High cutting efficiency * Minimal reject-part rates * Good round tool quality
► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor.
► Body type: ID Wheel with Shank, ID Wheel without Shank
► Model type: 1A8, 1A1W, 1A1, DWA
► We can offer: abrasive internal grinding wheel (PA, SG), CBN internal grinding wheel, Diamond internal grinding wheel.
Advantages of vitrified diamond wheels for PCD and PCBN tools : * The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality * Accurately control geometric tolerances to make a good abrasive layer * Good Self-Sharpening, High Grinding Efficiency, High Wear Resistance And Less Abrasive Grain Consumption * High Precision Workpiece. PCD Tools Can Reach High Efficiency, Good Surface Finish And Edge No Chipping * Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine
Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc Suitable CNC Grinding Machine: ANCA,WALTER,SCHUTTE,EWAG,SCHNEEBERGER,HUFFMANN and so on. Diamond Fluting Grinding (1A1, 3A1, 14A1, 1V1)
A diamond dresser is a diamond tool used for processing (truing/dressing) and molding (forming) to correct dulling, clogging, and peripheral runout of general whetstones and diamond/CBN wheels to restore their good sharpness. Dressers include rotary and stationary, single stone and multi-stone, implementation, and total shape. Each is used depending on the application and the workpiece. Moresuperhard provides qualified diamond dressers. * High accuracy * Great consistency * High cost-effectiveness
Features: High precision and efficiency grinding performance. Long service life, meaning that the wheels will not wear out quickly. Good thermal stability, ensuring that the wheels maintain their shape and size. Chemically stable and corrosion-resistant materials are used, ensuring that the wheels do not rust or corrode. The wheels are designed to be lightweight and easy to use.
