►High precision microporous design ►Excellent thermal stability ►Good chemical inertness ►High hardness and wear resistance ►Easy to clean and maintain Customized service
Diamond and cbn wheels are widely used for grinding cnc cutting tools, such as tungsten carbide, high speed steel (HSS), stainless drill ,end mill and reamer. Model: 1a1, 14a1, 11v9, 1v1, 12v9, 14f1 Bonded: resin bond/ hybrid bond grinding wheel The applicable CNC machines include, Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner
Moresuperhard provides complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding. Models of cnc grinding wheels: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc Applications of resin bond diamond grinding wheels: grinding carbide and HSS. (such as drill, end mill, reamer)
Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc. Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.
For Woodworking Industry, Resin bond Diamond and CBN Wheels are the best choices. The applications include sharpening and production grinding. With more than 10 years of experiences, Moresuperhard has developed the premium bonds for this application. We provide both standard specs and Custom made wheels.
1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws. 2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS, tool steel, and Stellite type material. 3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.
Resin bond diamond mounted point is an abrasive tool used for fast stock removal which lasts longer for about four times compared to conventional aluminum oxide mounted points. This makes it a very efficient tool as its increases productivity and clearly cleans more parts in less time. This mounted point is mainly used for machining tungsten carbide cutting tools, optical glass, gem, semi-conductor materials, non-ferrous materials, ceramic, magnetic materials, silicon, glass, quartz, thermal spraying alloy, and non-metallic material grinding.
► Application: harder alloys, ceramics and cermet. ► Bonded: resin bond
Resin bond diamond & CBN grinding wheels have features of good self-sharpening, low heat generated during grinding, not easy to block and reduce the phenomenon of working burns during grinding. Resin bond has a certain elasticity and is conducive to improving the roughness of the workpiece surface, mainly used for fine grinding, semi-fine grinding, sharpening grinding, polishing and other processes. Therefore, resin bond diamond and CBN grinding wheels are widely used in the field of grinding and cutting.
Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process.
Features of vitrified CBN grinding wheels: ► longer wheel life ► shorter grinding cycle times ► automated grinding production capabilities with wheels dressed right on the grinder Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.
►Excellent Grinding Action ►less apt to experience loading, and they dress easily for added convenience ►Convenience and Ease of Use ►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.
► Application: precision grinding micro drill tools Advantages of micro tool grinding wheel: * Good edge stability * High cutting efficiency * Minimal reject-part rates * Good round tool quality
6a9 Resin bonded diamond cbn grinding wheels are used for grinding tungsten carbide, HSS, milling cutter, reamer and drill, etc CNC grinding machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner
We provides a line of solution and services for ultra performance tools grinding on CNC machines. Our services include, ► Fluting ► Gashing clear edge and relief angle ► OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc
Our Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner
Vitrified bond diamond grinding wheels for high speed and high efficiency grinding PCD, PCBN cylindrical grinding, automotive engine processing, carbide, ceramic, quratz, glass, silicon wafer, thermal spray coating and magnetic materials, etc
Diamond CNC grinding wheels are mainly used for the processing and grinding of grooving, shovel back and end teeth of CNC tools such as solid carbide, high-speed steel, stainless steel drills, milling cutters and reamers
► Application: Grinding engine valves (inlet valves and exhaust valves) in cars, motorcycles, trucks, and other engine valves ► Speed of CBN Wheel: 80-140 m/s ► No need to dress
Outer diameter grinding objects: Location Pins, Punches,Carbide Tools, Carbide Cutter
Diamond CBN grinding wheel heads are used because of their durability and their ability to cleanly cut the harder alloys, ceramics and cermet.
Resin diamond grinding wheels are used for round cutting tools on cnc machine, including drills, milling cutters, reamers, taps, etc. The main materials are cemented carbide, high-speed steel, stainless steel and so on. Model: 1a1, 12v9, 11v9, 12a2, 1v1, 14a1, 6a2, etc Bonded: resin bond, metal bond and hybrid bond
Moresuperhard’s diamond profile roller dressers are used mainly in the turbine, automobile and tool manufacturing industries and are ideal for the following grinding processes:
CD / non CD (Continuous Dressing) HSCD (High-Speed Continuous Dressing) IPD (In Process Dressing) High-speed pendulum grinding
► Single point diamond dressers ► Multi point diamond dressers ► Forming diamond dresser ► Impregnated diamond dressers Application:dressing straight type conventional abrasive wheels. Dressing ceramic abrasive SG grinding wheels ,simple profiles, thread and gear grinding
PCD materials are mainly divided into three categories according to the particle size: coarse particle size (20-50μm), medium particle size (about 10μm) fine particle size (-5μm). The coarser the particle size, the more difficult it is to grind. The coarse particle size tends to be jagged after grinding. , The quality is poor, but the wear resistance is the strongest; the fine-grained grinding is easier, and the quality of the cutting edge after grinding is better. Vitrified diamond grinding wheels are used for grinding pcd cbn carbide ceramic cermet cutting tools
Characteristics of CNC Cylindrical Grinder • The grinding wheel spindle has high rigidity, high precision, high service life and low vibration and low friction • The self-aligning function, the wheel spindle is not affected by the belt tension and is biased • The spindle has a centering and simultaneous compound function, and the user can perform rapid conversion in the core machining and the chuck clamping process. • The Z-axis consists of an AC servo motor, a high-precision bead screw, and an automatic forced lubrication system • High repeatability. long track service life, high rigidity and smooth reciprocating motion • Configurable surface measurement, outer diameter thickness measurement, grinding wheel anti-collision device
– Metal diamond wheel for rough grinding to get accurate edge profile – Grinded with uniform chamfer width, excellent rigidity – Strong groove shape retention, long life – By edge grinding the final diameter is adjusted – A uniform CBN layer minimizes machining damage – Highly precise slotted shape support various wafer shapes It is suitable for making guide vanes and nozzle guide vanes for aviation jet engines, industrial gas turbines, naval gas turbines, and diesel engine nozzles.
