Manufacturer of resin bonded diamond wheel for PDC cutter

According to the bond, diamond grinding wheels can be divided into: resin bond diamond grinding wheels; ceramic bond diamond grinding wheels; metal bond diamond grinding wheels (bronze bond diamond grinding wheels)
Resin diamond grinding wheels are used for grinding and processing hard and brittle materials and metal materials such as carbide, glass, ceramics, ferrite, semiconductor materials, stone, etc.

Resin bonded diamond wheels are mainly used for grinding carbide, non-metallic material, crispy hard alloy, non-metallic mineral, such as carbide, ceramic, agate, silicon,magnetic,self-fluxing alloy material,PCD & PCDN, wear resistant cast iron, stone materials 

Moresuperhard provides qualified services For DANOBAT Precision Grinding Machines.
Centerless grinding models：VG, DVG

► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

Manufacturing processes for silicon semicond
Silicon Ingot ⇒ Cropping(electroplated bandsaw) ⇒ Cylindrical / Flat Grinding Silicon Rod ⇒ Ingot Silicon (diamond wire) ⇒ Lapping (double side wheel/polishing pad) ⇒ Edge Grinding ⇒ Surface grinding ⇒ polishing⇒ wafer⇒ patterning ⇒ back grinding (vitrified / resin wheels) ⇒ dicing (dicing blades)⇒ chips ⇒ molding ⇒ packaging
Moresuperhard provides a full range of silicon wafer grinding solution and service.

More Superhard provides precise solutions for cylindrical grinding PDC cutter, repairing PDC drill bits in Oil & Gas industry. We can supply diamond tools include,
Vitrified Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits
Resin Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits

The purpose of optical projection grinder PG grinding wheels
1. Curve or angle grinding is required for the workpiece to be tungsten steel or harder steel.
2. Those who have requirements for surface finish and clear angle.
3. The processing accuracy can reach 0.0002 or even 0.0001mm, which has become an indispensable processing method for modern industrial manufacturing.
Common brands of optical projection grinders:
1. Japan WAIDA (24mm inner hole)
2. Japan WASINO (22.23mm inner hole)
3. German PETEWE (22mm inner hole)
Optical projection grinding wheel

► Application: grinding carbide, ceramic, magnetic materials, stainless steel bar, PCD & PCBN compositives
► Model: 1A1 , 6A1, 9A1
► Bonded Type: Resin bond, Metal bond
► Centerless Grinder Machine: Koyo, Crystec, Dedtru, Landis , Okuma, Paragon, Royal Master, Unison, WMV

Moresuperhard CBN wheel is suitable for high precision formed wheels. Such as grinding of high precision gear, worm gear hob, gearbox shafts, planetary reducers (sun gear, planetary gears), worm reducers (yin and yang rotors), stator inner teeth and outer rotor grinding.

Application of cbn grinding wheels: forming and grinding of high speed steel (hss) gear hob and thread cutting tools
Width of CBN wheel abrasive layer is generally 3mm -5mm, and the thickness is between 2mm
Circular runout and axial runout value of the grinding wheel < 0.01 mm Used Green silicon carbide grinding wheel dressing

Hob cutter can be used for machining gears, sprockets, turbines and splines.
The material of gear hob cutter is divided into: hard alloy and high speed steel. (above HRC60)
Forming and grinding of high speed steel (hss) gear hob and thread cutting tools

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

Resin diamond peripheral wheel is mainly used for the peripheral grinding of indexable blade, plane cutter, milling , cutting blade, welding blade, machine clip blade, carbide, ceramics, cermets, PCD, CBN, etc
Including the grinding of end face, radius and relief angle.

resin diamond centreless (centerless) grinding wheels can perform excellent roundness of the work piece.The workpiece is supported by a work rest blade and set between a rubber regulating wheel that rotates the workpiece and a rotating grinding wheel

The bakc grinding wheels include vitrified bond and resin bond diamond wheels.
Application of back grinding wheels: back thinning, grinding and fine grinding of apphire epitaxial wafer, silicon wafer, gallium arsenide and GaN wafer

Micro precision resin diamond wheel has a good polishing effect. The Micro precision resin diamond wheel is sharp and not easy to be blocked during grinding. The specific characteristics are as follows:
1. The grinding efficiency is high, and the grinding wheel consumption is relatively slow;
2. Good self-sharpening, low heat generation during grinding, not easy to block, reducing the phenomenon of work burns during grinding;
3. The Micro precision resin diamond wheel has a certain degree of elasticity, which is beneficial to improve the surface roughness of the workpiece. It is mainly used for fine grinding, semi-finishing grinding, knife grinding, polishing and other processes

High Precision optical profile grinding wheels are used for profile grinding punching, grinding and slotting of precision tungsten steel parts, USB, IC, LED and other accessories, long product life, strong cutting force, and improve work efficiency.
Optical profile grinders: WAIDA, WASINO and other projection optical machine

 Moresuperhard is a leading manufacturer of CBN grinding wheels, which are used for precision grinding, shaping, and finishing of hard materials such as metals, ceramics, and composites

Resin cbn wheels are suitable for processing hard to machine materials because CBN grains are much stronger than conventional abrasives.

Resin bonded diamond grinding wheels are used for finishing grinding, polishing and ultra-finish grinding stage processing nonmetallic hard and brittle materials such as glass, stone, ceramics, gem, magnetic, etc.

Resin diamond grinding wheels Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc

Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal.
We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Types of resin bond diamond and cbn wheels: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Diameters: 25mm-500mm
Thickness:  5mm-40mm
Grit: 80# -5000# (D251-D1)
Hole: 10mm-127mm
Concentration: 25%, 50%, 75%, 100%, 125%, 150%

Moresuperhard company’s diamond grinding wheel resinoid bonded can choose a variety of grinding wheels according to the product model:
(Parallel grinding wheel, parallel arc grinding wheel, double-sided concave grinding wheel, double bevel grinding wheel, bowl-shaped grinding wheel, etc.)

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.