High Precision optical profile grinding wheels

Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal. We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.
AGATHON 400 PENTA 5-axis insert grinder is a fully automatic grinding center of the latest generation providing increased efficiency for insert production, the wheels used on AGATON are up to 400mm diameter. Which can grind most tool geometries with flexible clamping system. AGATHON laser machine can reduce the PCD processing time when make tool insert rough cutting, which can take place the rough grinding sometimes.

Resin Bond diamond wheels are mostly used for precision grinding of cemented carbide, cermets and ceramics.
Because of the bond elasticity, they are used for finish grinding of silicon, glass, ceramic-made electrical parts, etc. which require excellent surface finish.
Resin bond wheels are suitable for grinding ferrous metals such as cast iron, high speed steels, and sintered iron.
They are suitable for processing hard to machine materials because CBN grains are much stronger than conventional abrasives.

► Application: grinding carbide, ceramic, magnetic materials, stainless steel bar, PCD & PCBN compositives
► Model: 1A1 , 6A1, 9A1
► Bonded Type: Resin bond, Metal bond
► Centerless Grinder Machine: Koyo, Crystec, Dedtru, Landis , Okuma, Paragon, Royal Master, Unison, WMV

► Application: precision grinding micro drill tools
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

What are the characteristics of resin diamond grinding wheels?
Resin bond is an organic bond. The resin diamond grinding wheel manufactured by this bond has high strength, certain elasticity, low heat resistance, good self-sharpening, simple production, and short process cycle. It can manufacture grinding wheels with working speed higher than 50 m/s and very thin grinding wheels.

Resin bond diamond mounted points are excellent tools for grinding small areas with diamond smoothing tools for making a clear polished surface finish. This tool has a unique quality that is recommendable for stone carving, cleaning up work, glass, ceramic, and metal.
► Application: harder alloys, ceramics and cermet.
► Bonded: resin bond

Hob cutter can be used for machining gears, sprockets, turbines and splines.
The advantages of gear hob cutter grinding cbn wheel
Grinding wheel uses end grinding, the outer circle is very thin, can be ground to the bottom of the edge.
good wear resistance and low loss
dry grinding and wet grinding.

Resin bond cbn wheels are widely applied for asferrous materials such as high-speed steels and sintered ferrous metals

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

Resin bonded diamond grinding wheels for peripheral grinding of silicon ingots, or processing the outer surface of silicon ingots and to make orientation flat.
Materials used in semiconductors and electronics parts, automobiles and photovoltaic industry. Types of these materials are varied including silicon, sapphire, and gallium arsenide (GaAs).

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
External grinding models：CG, PG, LG, HG, WT, mBTG-DANTIP,
Internal grinding models: ID, IRD,ILD, IED.

► Vitrified diamond/CBN grinding wheels
► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

High Precision optical profile grinding wheels are used for profile grinding punching, grinding and slotting of precision tungsten steel parts, USB, IC, LED and other accessories, long product life, strong cutting force, and improve work efficiency.
Optical profile grinders: WAIDA, WASINO and other projection optical machine

► Application: grinding carbide, ceramic, magnetic materials, stainless steel bar, PCD & PCBN compositives
► Model: 1A1 , 6A1, 9A1
► Bonded Type: Resin bond, Metal bond
► Centerless Grinder Machine: Koyo, Crystec, Dedtru, Landis , Okuma, Paragon, Royal Master, Unison, WMV

Resinoid bond diamond cbn grinding wheels are used For finishing grinding, polishing and ultra-finish grinding stage processing nonmetallic hard and brittle materials such as glass, stone, ceramics, gem, magnetic, etc.
Various kinds of dimensions and shapes are available, such as flat shapes, cup shapes and dish shapes, etc.

Resin bond diamond wheels
Processing object: PDC (polycrystalline diamond composite) drill bits
Applicable industries: manufacturers of PDC drill bits (for example: geological drill bits, oil field mining drill bits, etc.)

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal.
We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

resin diamond centreless (centerless) grinding wheels can perform excellent roundness of the work piece.The workpiece is supported by a work rest blade and set between a rubber regulating wheel that rotates the workpiece and a rotating grinding wheel

Micro precision resin diamond wheel has a good polishing effect. The Micro precision resin diamond wheel is sharp and not easy to be blocked during grinding. The specific characteristics are as follows:
1. The grinding efficiency is high, and the grinding wheel consumption is relatively slow;
2. Good self-sharpening, low heat generation during grinding, not easy to block, reducing the phenomenon of work burns during grinding;
3. The Micro precision resin diamond wheel has a certain degree of elasticity, which is beneficial to improve the surface roughness of the workpiece. It is mainly used for fine grinding, semi-finishing grinding, knife grinding, polishing and other processes

Straight type resin diamond cbn wheels
Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc
Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc

Resin CBN grinding wheels are specially used for hss gear hob cutter grinding.
Models of resin cbn wheels: 4V9, 4BT9, 4V4, 14EE1
Bonded: resin bond, metal bond

What Types of internal grinding wheels do we have?
* vitrified CBN internal grinding wheel
* resin diamond & CBN internal wheel
* electroplated diamond mounted points
* abrasive internal grinding wheel

Resin Bond diamond wheels are mostly used for precision grinding of cemented carbide, cermets and ceramics.

We provide a full range of thermal spray coating solutions and services which includes:
► OD cylindrical grinding wheel (1A1 shape)
► Diamond sanding belts
► Diamond internal grinding wheel
► Diamond honing stone
Model: 1A1 diamond wheel (diameter up to 1100mm)

Optical glass, electronic materials, and electronics industry. Glass chips on the side of EP wheels for glass polishing are removed and the glass is effectively removed to increase the strength of the glass. Especially our products are excellent in grinding efficiency, making various shapes .
The optical profile wheels which are widely used in the processing and grinding of optical projection curve grinder or other precision grinders.