Resin Diamond & CBN Grinding Heads Factory Direct Sales for Tungsten Carbide

Manufacturing processes for silicon semicond
Silicon Ingot ⇒ Cropping(electroplated bandsaw) ⇒ Cylindrical / Flat Grinding Silicon Rod ⇒ Ingot Silicon (diamond wire) ⇒ Lapping (double side wheel/polishing pad) ⇒ Edge Grinding ⇒ Surface grinding ⇒ polishing⇒ wafer⇒ patterning ⇒ back grinding (vitrified / resin wheels) ⇒ dicing (dicing blades)⇒ chips ⇒ molding ⇒ packaging
Moresuperhard provides a full range of silicon wafer grinding solution and service.

Resin bonded diamond grinding wheel
• For grinding tungsten carbide and steel materials
• High material removal volumes at low grinding forces
• For wet and dry grinding
• High flexibility by mixing in suitable additives
• For fine grinding operations

Peripheral Diamond Grinding wheels are used for indexable inserts grinding.
Peripheral Grinding tungsten carbide inserts, ceramic inserts, cermet, pcd and cbn inserts
Model: 6A2T, 6A2M, 11A2B, 12A2T
Bonded: resin bond and vitrified bond

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Resin bond diamond mounted points are excellent tools for grinding small areas with diamond smoothing tools for making a clear polished surface finish. This tool has a unique quality that is recommendable for stone carving, cleaning up work, glass, ceramic, and metal.
► Application: harder alloys, ceramics and cermet.
► Bonded: resin bond

► Good concentricity, less runout, small tolerance
► Round hole/Face/Square hole/Arc/Groove/ Spherical/ contour grinding
► Bond: resin bond/ electroplated/ vitrified
► Grinding machine: Moore, Hauser, Mitsuiseiki, Waida and Jingtian, etc.
► Grit：40 #-1000#

Resin diamond grinding wheels Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 1A1, 3A1, 14A1, 1V1, 11V9, 12V9, 4B1, 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

Diamond grinding wheel resinoid bonded for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc

What Types of internal grinding wheels do we have?
* vitrified CBN internal grinding wheel
* resin diamond & CBN internal wheel
* electroplated diamond mounted points
* abrasive internal grinding wheel

Application of cbn grinding wheels: forming and grinding of high speed steel (hss) gear hob and thread cutting tools
Width of CBN wheel abrasive layer is generally 3mm -5mm, and the thickness is between 2mm
Circular runout and axial runout value of the grinding wheel < 0.01 mm Used Green silicon carbide grinding wheel dressing

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Resin bonded diamond grinding wheels for peripheral grinding of silicon ingots, or processing the outer surface of silicon ingots and to make orientation flat.
Materials used in semiconductors and electronics parts, automobiles and photovoltaic industry. Types of these materials are varied including silicon, sapphire, and gallium arsenide (GaAs).

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Resin bonding diamond grinding wheels are mainly used for grinding tungsten carbide and non-metal materials. Various kinds of dimensions and shapes are available, such as flat shapes, cup shapes and dish shapes, etc.
Size of resin diamond wheel: 165D * 7X* 28T* 32H B80

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal.
We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

According to the bond, diamond grinding wheels can be divided into: resin bond diamond grinding wheels; ceramic bond diamond grinding wheels; metal bond diamond grinding wheels (bronze bond diamond grinding wheels)
Resin diamond grinding wheels are used for grinding and processing hard and brittle materials and metal materials such as carbide, glass, ceramics, ferrite, semiconductor materials, stone, etc.

Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.

► Bonded: resin bonded
► Application: precision grinding micro drill tools
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

What is a PG grinding wheel/optical profile grinder grinding wheel?
Optical profile grinder processing must be equipped with a plotter. After drawing the shape sample of the workpiece to be formed, it is enlarged 20 times or 50 times, and then it is made into a film and pasted on the projection screen and processed according to the drawing.
Bonded: resin bond and metal bond grinding wheel

Resin bond centerless diamond wheels for grinding carbide, ceramic, magnetic materials, stainless steel bar, PCD & PCBN compositives.
Types of resin bond diamond wheels: 1A1 , 6A1, 9A1

► OD cylindrical grinding wheel (1A1 shape)
► Diamond sanding belts
► Diamond internal grinding wheel
► Diamond honing stone
Model: 1A1 diamond wheel (diameter up to 1100mm)

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Hob cutter can be used for machining gears, sprockets, turbines and splines.
The material of gear hob cutter is divided into: hard alloy and high speed steel. (above HRC60)
Forming and grinding of high speed steel (hss) gear hob and thread cutting tools

► Application: grinding carbide and HSS. (such as drill, end mill, reamer)
► A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding
► Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc