External grinding solutions for DANOBAT machines

Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding ,double disc grinding and slot grinding of most precision workpieces.

Moresuperhard CBN wheel is suitable for high precision formed wheels. Such as grinding of high precision gear, worm gear hob, gearbox shafts, planetary reducers (sun gear, planetary gears), worm reducers (yin and yang rotors), stator inner teeth and outer rotor grinding.

Moresuperhard provides the silicon ingot grinding solution and service.
Our resin bond diamond wheels for peripheral grinding of silicon ingots

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

► Good concentricity, less runout, small tolerance
► Round hole/Face/Square hole/Arc/Groove/ Spherical/ contour grinding
► Bond: resin bond/ electroplated/ vitrified
► Grinding machine: Moore, Hauser, Mitsuiseiki, Waida and Jingtian, etc.
► Grit：40 #-1000#

Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal. We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.
AGATHON 400 PENTA 5-axis insert grinder is a fully automatic grinding center of the latest generation providing increased efficiency for insert production, the wheels used on AGATON are up to 400mm diameter. Which can grind most tool geometries with flexible clamping system. AGATHON laser machine can reduce the PCD processing time when make tool insert rough cutting, which can take place the rough grinding sometimes.

Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.

Resin Bond diamond wheels are mostly used for precision grinding of cemented carbide, cermets and ceramics.
Because of the bond elasticity, they are used for finish grinding of silicon, glass, ceramic-made electrical parts, etc. which require excellent surface finish.
Resin bond wheels are suitable for grinding ferrous metals such as cast iron, high speed steels, and sintered iron.
They are suitable for processing hard to machine materials because CBN grains are much stronger than conventional abrasives.

Resin diamond grinding discs, diamond lapping discs are used for polishing and faceting gemstones (jade, crystal, agate), spinel, sapphire, jewellery, glass artwork and precision machining industry

Application of cbn grinding wheels: forming and grinding of high speed steel (hss) gear hob and thread cutting tools
Width of CBN wheel abrasive layer is generally 3mm -5mm, and the thickness is between 2mm
Circular runout and axial runout value of the grinding wheel < 0.01 mm Used Green silicon carbide grinding wheel dressing

We provide a full range of thermal spray coating solutions and services which includes:
► OD cylindrical grinding wheel (1A1 shape)
► Diamond sanding belts
► Diamond internal grinding wheel
► Diamond honing stone
Model: 1A1 diamond wheel (diameter up to 1100mm)

► Application: grinding carbide and HSS. (such as drill, end mill, reamer)
► A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding
► Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc

► OD cylindrical grinding wheel (1A1 shape)
► Diamond sanding belts
► Diamond internal grinding wheel
► Diamond honing stone
Model: 1A1 diamond wheel (diameter up to 1100mm)

According to the bond, diamond grinding wheels can be divided into: resin bond diamond grinding wheels; ceramic bond diamond grinding wheels; metal bond diamond grinding wheels (bronze bond diamond grinding wheels)
Resin diamond grinding wheels are used for grinding and processing hard and brittle materials and metal materials such as carbide, glass, ceramics, ferrite, semiconductor materials, stone, etc.

Resin CBN grinding wheel for grinding hardened steel is a good choice. Because of the high hardness of hardened steel, it is very hard to be grinded. Also, the hardened steel contains the iron element, we can not use diamond grinding wheel to process it.

Resin diamond peripheral wheel is mainly used for the peripheral grinding of indexable blade, plane cutter, milling , cutting blade, welding blade, machine clip blade, carbide, ceramics, cermets, PCD, CBN, etc
Including the grinding of end face, radius and relief angle.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

The bakc grinding wheels include vitrified bond and resin bond diamond wheels.
Application of back grinding wheels: back thinning, grinding and fine grinding of apphire epitaxial wafer, silicon wafer, gallium arsenide and GaN wafer

Type: 1A1 & 1A1R
Application: cutting tungsten carbide, alloys, quartz, ceramics, glass, carbon fibre composites, fiber glass, HSS, Hardened Steel and other ferrous material.

What are the characteristics of resin diamond grinding wheels?
Resin bond is an organic bond. The resin diamond grinding wheel manufactured by this bond has high strength, certain elasticity, low heat resistance, good self-sharpening, simple production, and short process cycle. It can manufacture grinding wheels with working speed higher than 50 m/s and very thin grinding wheels.

Resin diamond grinding wheels are widely used in cylindrical grinding semi-precision grinding, fine grinding and polishing of cemented carbide tools, PDC cutter, PDC drill bits, ceramics, magnetic materials, crystals and other materials

Resin Bond diamond wheels are mostly used for precision grinding of cemented carbide, cermets and ceramics.

Resin cbn wheels are suitable for processing hard to machine materials because CBN grains are much stronger than conventional abrasives.

Diamond grinding wheel resinoid bonded for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc

Types of resin bond diamond and cbn wheels: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Diameters: 25mm-500mm
Thickness:  5mm-40mm
Grit: 80# -5000# (D251-D1)
Hole: 10mm-127mm
Concentration: 25%, 50%, 75%, 100%, 125%, 150%

 Moresuperhard is a leading manufacturer of CBN grinding wheels, which are used for precision grinding, shaping, and finishing of hard materials such as metals, ceramics, and composites

Resin diamond grinding wheels are mainly used for grinding hard and brittle materials such as tungsten steel industry, cemented carbide industry, woodworking tool industry and die steel.
Rough grinding: 80# 100# 120#
Semi-finishing processing: 150# 180# 200# 240#
Fine grinding processing: 280# 320# 400# 500# 600# 800# 1000# 2000#

Diamond CBN grinding wheel heads are used because of their durability and their ability to cleanly cut the harder alloys, ceramics and cermet.