Electroplated CBN Diamond Grinding Wheels for Hip Joint Broach

Bonded of Grinding Wheel: resin diamond & cbn wheel, electroplated diamond & cbn wheel
4 axis CNC tool grinding wheel is used for grinding , sharpening and regrinding drill (2 tips, 3 tips), milling cutter, tap (2 tips, 3 tips, 4tip), reamer (4tips, 6tips, 8tips), carving cutter and gun drill, etc

Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

The function of a profile roller dresser is to achieve a geometric profile and the desired wheel topography. The coordinated system of the Moresuperhard diamond roller dresser with the corresponding grinding wheel reduces thermal stress on the workpiece, enabling you to achieve optimum grinding results.

* High accuracy
* Great consistency
* High cost-effectiveness

A diamond dresser is a diamond tool used for processing (truing/dressing) and molding (forming) to correct dulling, clogging, and peripheral runout of general whetstones and diamond/CBN wheels to restore their good sharpness.
Dressers include rotary and stationary, single stone and multi-stone, implementation, and total shape. Each is used depending on the application and the workpiece.
Moresuperhard provides qualified diamond dressers.
* High accuracy
* Great consistency
* High cost-effectiveness

Resin bond diamond mounted point is an abrasive tool used for fast stock removal which lasts longer for about four times compared to conventional aluminum oxide mounted points. This makes it a very efficient tool as its increases productivity and clearly cleans more parts in less time. This mounted point is mainly used for machining tungsten carbide cutting tools, optical glass, gem, semi-conductor materials, non-ferrous materials, ceramic, magnetic materials, silicon, glass, quartz, thermal spraying alloy, and non-metallic material grinding.

► Application: harder alloys, ceramics and cermet.
► Bonded: resin bond

Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

Diamond Wheels For Circular Saws ( Tungsten Carbide And Ceramet )
There parts grinding : face, top and side
Workpiece: carbide teeth
Bond: resin bond
Grinder: Vollmer, Woodtronic, Akemat, Widma and so on

Resin diamond and cbn wheels are used for grinding, sharpening drill (2 tips, 3 tips), milling cutter, tap (2 tips, 3 tips, 4tip), reamer (4tips, 6tips, 8tips), carving cutter and gun drill, etc
The materials of workpiece: tungsten carbide, high speed steel (Hss)
The bonded: resin bond , electroplated bond

Grain size selection of vitrified diamond grinding wheel
► W40(500# D35) W28(D20) Rough Grinding.
► W20 (800# -1000#, D20) Universal Grinding.

► W10 (1500# D15A) W7 (2000# D15B) Finish Grinding.
► W5 (3000# D7) W3.5 (4000# D3) Super Finish Grinding.
Vitrified diamond grinding wheels for grinding PCD & PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc

►Material: Diamond
►Surface Treatment: As the picture shows
►Type: Bullet/Inverted Trapezoid/Ball/Round Head Cylinder/Flat Head Cylinder
►Tip Diameter：12mm 14mm 16mm 18mm 20mm 25mm or be customized.
►Shank Diameter：6mm, 6.35mm or be customized.

Feartures Of Diamond Burs, Diamond Mounted Points
* With different sizes and coarseness
* Various shapes include, bullet, cone,round cylinder,barrel, flat top cylinder and dental, etc

* Fit Dremel type and rotary tools
* High grinding effect and long using life
* Convenient to grind, simple to use, safe and reliable
* No dust pollution, high performance ratio

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.

Usually, what we call CNC tools refers to the tools processed in CNC equipment, including drills, milling cutters, reamers, taps, etc. The main materials are cemented carbide, high-speed steel, stainless steel and so on.
Moresuperhard grinding wheels are widely used in the rough machining, semi-finishing, finishing, polishing and other processes of CNC tools. We can provide different solutions to different requirements in machining, and can customize products according to the special requirements of customers. Our products can adapt to imported, domestic, special machines and other five-axis equipment, and are suitable for high power and low power.

A resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

►It is used for grinding and cylindrical grinding of cemented carbide measuring tools, tungsten steel, high-speed steel, alloy steel, glass, precious stones, jade, jade, amber, beeswax, magnetic materials, ceramics, molds, etc..
►And can also be used for plunge grinding and forming Grinding is an ideal tool for grinding hard and brittle materials and hard alloys due to the characteristics of diamond abrasives (high hardness, high compressive strength, and good wear resistance).

► Applications: polishing and faceting gemstones (jade, crystal, agate), spinel, sapphire, jewelry, glass artwork, and precision machining industry
► Bonded: resin bond, electroplated bond
► The grain size up to #15000
Features
Backed by a strong Aluminum base, these laps have a sturdy construction and last long.
Perfect for polishing soft gemstones.
Perfectly flat and parallel to the surface to ensure great balance and accuracy.

As a company that provides efficient grinding solutions to our customers, Moresuperhard conducts strict quality control on all products we produce. Come and have a look at our quality inspection process!

Moresuperhard’s vitrified CBN grinding tools with the highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process, very high grinding layers on wheels are possible to shorten the setup costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

CBN wheels outperform common stone wheels in many ways. Features: Made from a steel core and will run smoother on all grinders.
NO WEAR – CBN wheels retain their shape and size so no resetting of your jigs.
FINE AND EVEN FINISH TO WOODTURNING TOOLS – 180 grit gives a fine and even finish to your tools with only light pressure required.
NO BURNT OR BLUE EDGES – Cool cutting provides no burnt or blue edges with a smooth grinding experience from 100 to 3500 RPM.
NO DRESSING OR CONDITIONING REQUIRED – A CBN wheel is designed for sharpening high speed steels and will withstand the friction from grinding with much less heat produced than a diamond wheel.

A resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

Moresuperhard provides customized resin or electroplated diamond belts. There are many grinding advantages such as sharpness, durability, flexibility, and dry or wet grinding for diamond sanding abrasive belts with various patterns. Please choose different design patterns according to your needs.

Features:
High precision and efficiency grinding performance.
Long service life, meaning that the wheels will not wear out quickly.
Good thermal stability, ensuring that the wheels maintain their shape and size.
Chemically stable and corrosion-resistant materials are used, ensuring that the wheels do not rust or corrode.
The wheels are designed to be lightweight and easy to use.

Diamond/ cbn grinding wheels are mainly used for the grinding of integral carbide, cermet, high speed steel, stainless steel drill, milling cutter and reamer.
The main materials of cnc cutting tools are cemented carbide, high-speed steel, stainless steel and so on.

Dressing Diamond or CBN wheel at operating speed then start the truing wheel spinning in the direction of rotation of the Diamond or CBN  wheel at point of contact, in other words in the same direction it will rotate when driven by the Diamond or CBN  wheel.
Superabrasive grinding wheels are used for grinding carbide and HSS. (such as drill, end mill, reamer)
Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.

Main Application
Resin bond grinding wheels have strong competitive advantages in the processing fields of carbide tools, ceramics, glass, PCBN tools, PDC cutter, Steel, cast iron, electronic information components precision cutting etc.

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
Centerless grinding models：ESTARTA-175 / ESTARTA-250, ESTARTA-400 / ESTARTA-650

► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels