Resinoid Diamond Grinding Wheels

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

Porous Ceramic Chuck Tables are widely used as important components of equipment in silicon wafers, semiconductor compound wafers, piezoelectric ceramics, glass, LED, semiconductor package component substrate, optical component thinning, and cutting.

► Application: grinding various precision ceramic
► Bonded: resin bond & vitrified bond
► Correct choice of grain size and bonded
* Usually rough grinding uses D126, D91 (Resin bond &Vitrified bond)
* Semi-rough grinding uses D76, D64, D54, D46 (Resin bond & Vitrified bond)
* Semi-finish grinding uses D25, D20 (Resin bond &Vitrified bond)
* Finishing grinding uses D15 (Resin bond)
* Super finishing uses D7, D1 (Resin bond)

PDC Blanks for Korean Customer

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.

► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor.

► Body type: ID Wheel with Shank, ID Wheel without Shank

► Model type: 1A8, 1A1W, 1A1, DWA

► We can offer: abrasive internal grinding wheel (PA, SG), CBN internal grinding wheel, Diamond internal grinding wheel.

Resin bond diamond mounted points are excellent tools for grinding small areas with diamond smoothing tools for making a clear polished surface finish. This tool has a unique quality that is recommendable for stone carving, cleaning up work, glass, ceramic, and metal.
► Application: harder alloys, ceramics and cermet.
► Bonded: resin bond

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

► Single point diamond dressers
► Multi point diamond dressers
► Forming diamond dresser
► Impregnated diamond dressers
Application:dressing straight type conventional abrasive wheels. Dressing ceramic abrasive SG grinding wheels ,simple profiles, thread and gear grinding

► Application: harder alloys, ceramics and cermet.
► Bonded: resin bond

►High Precision Centerless Grinding Machines Models:
-FX12S
-FX18S/AS/BS
-FX18HS(Static Pressure Spindle)
-FX20S

►Broad Applications:
-Automotive Industry: shafts, pins, valves, and bearings
-Aerospace Industry: turbine shafts, landing gear components, and fuel system parts
-Medical Industry
-Tool and Die Industry
-Bearings industry
-Tool and Die Industry: cutting tools, punches, and dies with high accuracy and surface quality

High Precision with High Rigidity Body Structure

Grinding machine information: The customer mainly makes compressor parts and has LAPMASTER and 20 Speedfam double-end grinding machines.
Processing method: before the polished way more, now consider switching to the grinding way.
Processing details: The compressor valve plate is 420 stainless steel, most of the low carbon steel and bearing steel on the market are more, and there are no successful cases of stainless steel grinding.
Feedback: The rough grinding with diamond double-end grinding discs is very efficient, and the fine grinding with CBN double-end grinding discs is very good in terms of finish.

The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on.

► Suitable for all kinds of electric grinders, lapping machines, etc., grinding, lapping, surface grinding, efficient and fast
► Suitable for sandblasting, agate, glass, mold, etc., polishing, engraving, edge grinding and sewing, etc., efficient and save a lot of time
► The focus of the diamond ball grinding head is engraving, U-shaped surface engraving and hollow engraving
► To ensure the life of the tool, cooling with water is required, as the diamond will undergo patterning and wear due to overheating.

Feartures Of Diamond Burs, Diamond Mounted Points
* With different sizes and coarseness
* Various shapes include, bullet, cone,round cylinder,barrel, flat top cylinder and dental, etc

* Fit Dremel type and rotary tools
* High grinding effect and long using life
* Convenient to grind, simple to use, safe and reliable
* No dust pollution, high performance ratio

► Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc
► Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc
► Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc

Vitrified bond, resin bond and metal bond diamond wheels are used for grinding ,resharpening cutting tools (pcd, pcbn, cvd, mcd, carbide, ceramic, cermet)

► Steady drilling with better smoothness
► Free drilling and long lifespan
► No damage to the edge
► High drilling efficiency

Used for machining HSS, tool steel, stainless steel, mold steel and titanium alloy etc。
Metal bond grinding wheel is made from the sintering of alloy powders and other fillers with either diamond grains or CBN grains. Compared to resin bond wheels, metal bond wheels provide longer using life and better shape retention。

► Vitrified bond and Resin bond: vitrified bond has a longer lifespan and higher efficiency than resin bond
► Used for the cylindrical grinding of tungsten carbide
► Models: 6A2(Diameter: 100mm-1200mm)

More superhard provides a line of solution and services for ultra performance tools grinding on CNC machines. Our services include,
► Fluting
► Gashing clear edge and relief angle
► OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc
Our Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on

Dressing Diamond or CBN wheel at operating speed then start the truing wheel spinning in the direction of rotation of the Diamond or CBN  wheel at point of contact, in other words in the same direction it will rotate when driven by the Diamond or CBN  wheel.
Superabrasive grinding wheels are used for grinding carbide and HSS. (such as drill, end mill, reamer)
Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc

► Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws
► Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc
► Bonded: Resin bond, vitrified bond
► Grinding Machine: Vollmer, Woodtronic, Akemat, Widma and so on

► Polishing and finishing of glass, LCD/LED substrates, precision optics, hard disk, metal and semiconductor wafer surfaces
► Model: MSH-66, MSH-77, MSH-13, MSH-LASER, MSH-46
► Thickness: 0.02″ (0.508 mm) – 0.20″ (5.08 mm)

Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.

Usage:
1. Especially used for internal grinding of complex workpieces.
2. Used for dressing abrasive tools.
3. Used for processing industrial ceramics.
4. Suitable for processing and polishing cemented carbide, various molds, stone, glass, jade, gems, teeth, bones, high-speed steel and various high-hardness materials.