Brazed Diamond Grinding Discs for Stone Cutting

The Wheel Dresser is designed to provide easy and efficient dressing of diamond /CBN grinding wheels and grinding wheel spindles consisting of several grinding wheels.
►Diamond & CBN wheel dressing machine Models NM-X3 NM-X5 NM-X6
►Applications: -Dressing diamond /CBN grinding wheels -Dressing flat, side, angular, external and profile wheels -Single and multiple wheel combinations

► Application: harder alloys, ceramics and cermet.
► Bonded: resin bond

► Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc
► Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc
► Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc

Application: sculpturing, dressing and internal grinding carbide, ceramic,glass, stones, marble,etc

Types of internal grinding wheel:
* vitrified cbn internal grinding wheel
* resin diamond & cbn internal wheel
* electroplated diamond mounted points
* abrasive internal grinding wheel

► Grinding Indexable inserts (tungsten carbide inserts, ceramic inserts, CBN inserts)
► Model: 6A2T, 6A2M, 11A2B, 12A2T
► Grinding Machine: WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Type code:
14F1 Flat shape
Abrasive material:
Diamond & CBN
Bond:
Resin/Bronze/Vitrified/Electroplated
wheel base:
solid Alu body for Resin bond,solid #45 steel for Metal bond
Coarse Grit:
80#/100#/120#/140#/170#/200#/240#/270#/325#
Fine grit:
400#/500#/600#/800#/1000#/1200#/1500#/2000#/3000#
Diamond Concentration:
50%,75%,100%,125%

► Bond: Metal nickel plating electroplated bond & Resin bond (resin bond also consists of flexible and hard type)
► Length: 150mm – 5000m
► Width: 5mm – 350mm
► Grit: #60,#100,#120,#200,#400,#800,#1500,#2000,#3000,#5000

Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws.
Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc
Bonded: Resin bond, vitrified bond
Grinding Machine: Vollmer, Woodtronic, Akemat, Widma and so on

■ Due to its self-sharpening, the resin bond wheel is easy to use and is suitable for roughing – finishing.
■ Due to moderate abrasive holding strength and wear resistance, this wheel is suitable for roughing with free cutting.
■ Due to elasticity, this wheel using fine grits is suitable for finishing.

1. Vacuum brazing technology can realize the chemical metallurgical combination of diamond, bonding agent (brazing alloy material) and metal matrix interface, with high bonding strength.
2. Because of the high bond strength at the interface, only a very thin bond thickness is sufficient to hold the abrasive firmly, and its exposed height can reach 70% to 80%, making fuller use of the abrasive and greatly improving the tool life and machining efficiency.
3. Compared with the traditional technology, the maximum allowable edge value of diamond tools can be increased by more than 50%, and the diamond consumption of workpiece material per unit volume is reduced by more than half without increasing or decreasing the power consumption of tools.
Vacuum brazed diamond grinding wheel for grinding cast iron ,alloy steels , grey iron , hard composite materials and metal profile in foundry industry.

1.Constant power section design reduces the cost of the inverter.
2.Reliable life with the application of P4 precision ceramic ball bearings.
3. Low heat loss with use of Copper rotor motor or imported motor.
Based on the above features, our high frequency and high speed spindles play the important role in improving the production efficiency and machining quality.

Moresuperhard has upgraded the grinding products including grinding wheels and grinding dressers that can perfectly match the DANOBAT’s grinding machine for workpiece grinding, in order to meet the grinding needs of customers who use a specific DANOBAT grinding machine.

► Diamond & CBN honing stone, honing stick
► Bonded: metal bond
► Materials of workpiece: carbide,glass and ceramic,cast iron,alloy steel, tool steel, die steel, hardened steel copper, aluminum alloy and other abrasive resistant materials
► Applicable areas: fine grinding engine pump body, hydraulic cylinder bore, hydraulic pump inner bore, cylinder block, valve,oil cylinder nozzle, the inner surface of the spline bore and cylinder hole and blind hole of other series.

► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor .
► Body type: ID Wheel with Shank, ID Wheel without Shank
► Model type: 1A8, 1A1W, 1A1, DWA
► We can offer: abrasive internal grinding wheels (PA, SG), CBN internal grinding wheels, Diamond internal grinding wheel

Electroplated tools consist of a single layer of super abrasive grains (Diamond or CBN) fixed on the blank by a nickel galvanic process. The thickness of the nickel-coating is always around half of the diameter of the diamond.
Electroplated bond grinding wheels are mainly used for machining tungsten carbide, ceramics, glass, composite, sapphire, high-speed steel, tool steel, mold steel, stainless steel, cast iron, and so on.

Main Features
1. free cutting action
2. sharp grinding

3. high removal rate
4. good precision
5. without dressing

■ Due to its self-sharpening, the resin bond wheel is easy to use and is suitable for roughing – finishing.
■ Due to moderate abrasive holding strength and wear resistance, this wheel is suitable for roughing with free cutting.
■ Due to elasticity, this wheel using fine grits is suitable for finishing.

Application: sculpturing, dressing and internal grinding carbide, ceramic,glass, stones, marble,etc

Types of internal grinding wheel:
* vitrified cbn internal grinding wheel
* resin diamond & cbn internal wheel
* electroplated diamond mounted points
* abrasive internal grinding wheel

MORESUPERHARD is a professional manufacturer of grinding, cutting, polishing and dressing tools. Thanks to abundant experience in surface treatment, we design and offer a complete grinding and dressing solution to our customers in various industries. With innovative and creative development conception, MORESUPERHARD is tirelessly striving to provide excellent design, superior quality and perfect service to world-wide customers. We have devoted to offer various diamond & CBN wheels for carbide, HSS, PCD, PCBN machining according to customers’ requirements and FEPA Standard.

► Edge wheel for silicon and sapphire wafer edge grinding. A small diameter wheel is used for notch grinding
► Metal diamond wheel for rough grinding to get an accurate edge profile
► Resin diamond wheel for finish grinding to get good surface roughness

9A3 D175Resin diamond grinding wheels:
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide , resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels

Resin diamond wheels are used for tungsten carbide tools, automotive glass, PDC, PCD, PCBN, ceramics, sapphire, optical glass, and magnetic materials.
Resin bond diamond grinding wheel features a small grinding force, less grinding heat, good self-sharpening, high efficiency, and high surface finish. It is mainly used for cutting, finish grinding, semi-finish grinding, sharpening, and polishing.

► Grinding, regrind pcd, pcbn, cvd tools
► Bonded: vitrified bond, resin bond, metal bond
► Width: 1mm – 20mm

► Up to #10000 for super finish
► Cutting-edge chipping <5 μm ► Provide dressing wheel to dress PCD grinding wheel