►Ultra-Precision Grinding Performance ►Advanced Hydrostatic Spindle System ►Intelligent CNC Control ►Robust Machine Construction ►Efficient Automated Features
Moresuperhard participated in the PM China & CCEC & IACE China 2023 in Shanghai!
Flute grinding wheels are specially engineered high density (near zero porosity), resin bonded wheels which ensure that the form is generated with utmost precision and finesse. Features Of Flute Grinding Wheel * High intensityperipheral speed 80m/s * Anti-impact:bearing larger grinding pressure * Suitable self-sharpening:larger remove grinding without burning * Excellent balance:no vibration cracks
Advantages of resin diamond grinding wheel: * High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work * Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes * Compared to conventional silicon carbide , resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs * Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
Metal bonded diamond wheels are best suited for edge rough grinding and have coarser diamonds for higher material removal. The diamonds are embedded in a sintered metal matrix. These wheels can either have a segmented pattern for edge rough grinding or a continuous pattern for fine grinding. Features: Wear resistant with a longer service life The higher material removal rate High grinding efficiency
Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc. Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.
More Superhard provides precise solutions for cylindrical grinding PDC cutter, repairing PDC drill bits in Oil & Gas industry. We can supply diamond tools include, ► Vitrified Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits ► Resin Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits ► Cylindrical Diamond Wheel for PDC Cutter chamfer grinding Model: 1A1,14A1 diamond wheel (diameter up to 1100mm)
Dressing Diamond or CBN wheel at operating speed then start the truing wheel spinning in the direction of rotation of the Diamond or CBN wheel at point of contact, in other words in the same direction it will rotate when driven by the Diamond or CBN wheel. Superabrasive grinding wheels are used for grinding carbide and HSS. (such as drill, end mill, reamer) Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc
Applicable areas: fine grinding engine pump body, hydraulic cylinder bore, hydraulic pump inner bore, cylinder block, valve,oil cylinder nozzle, the inner surface of the spline bore and cylinder hole and blind hole of other series.
Vitrified bond CBN Grinding Wheel is suitable for high-efficient heavy grinding of a camshaft of automobile parts. The wheel speed is 80m/s-160m/s, designed to be used on CNC Cam Grinders like Toyoda, Schaudt, Landis, Junker, etc. Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor.
Moresuperhard’s diamond profile roller dressers are used mainly in the turbine, automobile and tool manufacturing industries and are ideal for the following grinding processes:
CD / non CD (Continuous Dressing) HSCD (High-Speed Continuous Dressing) IPD (In Process Dressing) High-speed pendulum grinding
► Application: harder alloys, ceramics and cermet. ► Bonded: resin bond
More superhard provide the solution for Round Tools ( tungsten carbide, HSS, milling cutter, reamer and drill ) Grinding. Grinding Wheel for 4 Axis CNC Tool Regrinding Machine Bonded of Grinding Wheel: resin diamond & cbn wheel, electroplated diamond & cbn wheel
► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument ► Model: 3A1, 14K1, 1B9 ► Bonded: resin bond & metal bond ► Optical Profile Grinder: Amada, Waida, Wasion, etc
Body Material: Aluminum or Steel Grain size: all grain size can be customized Usage: grinding, sharpening, polishing Bond: resin,vitrified,electroplated,metal bond are also available Work piece: metal,HSS,tungsten carbide,glass,stone…etc Size: all sizes,like 100mm,150mm,175mm,200mm,250mm….etc
• Reduction of dressing costs per workpiece • Optimized utilization of machine capacity • Automation of the dressing process • Repeatable high precision with low workpiece rejects • Rapid incorporation of complex profiles in the grinding wheel
A hybrid structure of special metal bond having good sharpness and resin bond. The outstanding sharpness realized by the micro-segment effect of special metal bond layer and the resin bond matrix enables high efficiency and high quality grinding of difficult-to-cut cermet materials. Features: Outstanding sharpness and long life realized. High-quality surfaces produced. Applications: Circumference grinding of hard-to-cut cermet, surface grinding, various grinding of cemented carbide and hard-to-cut ceramics
Advantages of vitrified diamond wheels for PCD and PCBN tools : * The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality * Accurately control geometric tolerances to make a good abrasive layer * Good Self-Sharpening, High Grinding Efficiency, High Wear Resistance And Less Abrasive Grain Consumption * High Precision Workpiece. PCD Tools Can Reach High Efficiency, Good Surface Finish And Edge No Chipping * Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine
► Application: grinding various precision ceramic ► Bonded: resin bond & vitrified bond ► Correct choice of grain size and bonded * Usually rough grinding uses D126, D91 (Resin bond &Vitrified bond) * Semi-rough grinding uses D76, D64, D54, D46 (Resin bond & Vitrified bond) * Semi-finish grinding uses D25, D20 (Resin bond &Vitrified bond) * Finishing grinding uses D15 (Resin bond) * Super finishing uses D7, D1 (Resin bond)
Resin Bond diamond and CBN grinding wheels are made of either phenolic or polyimide resins. Pressure and heat are utilized to bond the resin to our grinding wheel cores. Moresuperhard’s phenolic bonded wheels can be utilized in dry or wet applications. Our polyimide bonded wheels are best utilized in water or oil-based coolants for improved form holding, typically required in CNC tool and cutter applications. Moresuperhard produces wheel sizes from 1in. (25mm) to 28 inches (720mm) and grit sizes from 40 to 3000 are available.
Resin bond diamond mounted point is an abrasive tool used for fast stock removal which lasts longer for about four times compared to conventional aluminum oxide mounted points. This makes it a very efficient tool as its increases productivity and clearly cleans more parts in less time. This mounted point is mainly used for machining tungsten carbide cutting tools, optical glass, gem, semi-conductor materials, non-ferrous materials, ceramic, magnetic materials, silicon, glass, quartz, thermal spraying alloy, and non-metallic material grinding.
6a9 Resin bonded diamond cbn grinding wheels are used for grinding tungsten carbide, HSS, milling cutter, reamer and drill, etc CNC grinding machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner
Vitrified CBN internal grinding wheels are made of cubic boron nitride abrasives and sintered with metal powder, resin powder and ceramic as a bonding agent to form various shapes of abrasives for industrial grinding, polishing and lapping.
