►Ultra-Precision Grinding Performance ►Advanced Hydrostatic Spindle System ►Intelligent CNC Control ►Robust Machine Construction ►Efficient Automated Features
► Application: harder alloys, ceramics and cermet. ► Bonded: resin bond
■ Due to its self-sharpening, the resin bond wheel is easy to use and is suitable for roughing – finishing. ■ Due to moderate abrasive holding strength and wear resistance, this wheel is suitable for roughing with free cutting. ■ Due to elasticity, this wheel using fine grits is suitable for finishing.
Resin bond diamond mounted point is an abrasive tool used for fast stock removal which lasts longer for about four times compared to conventional aluminum oxide mounted points. This makes it a very efficient tool as its increases productivity and clearly cleans more parts in less time. This mounted point is mainly used for machining tungsten carbide cutting tools, optical glass, gem, semi-conductor materials, non-ferrous materials, ceramic, magnetic materials, silicon, glass, quartz, thermal spraying alloy, and non-metallic material grinding.
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Dressing Diamond or CBN wheel at operating speed then start the truing wheel spinning in the direction of rotation of the Diamond or CBN wheel at point of contact, in other words in the same direction it will rotate when driven by the Diamond or CBN wheel. Superabrasive grinding wheels are used for grinding carbide and HSS. (such as drill, end mill, reamer) Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc
• Reduction of dressing costs per workpiece • Optimized utilization of machine capacity • Automation of the dressing process • Repeatable high precision with low workpiece rejects • Rapid incorporation of complex profiles in the grinding wheel
For Woodworking Industry, Resin bond Diamond and CBN Wheels are the best choices. The applications include sharpening and production grinding. With more than 10 years of experiences, Moresuperhard has developed the premium bonds for this application. We provide both standard specs and Custom made wheels.
1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws. 2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS, tool steel, and Stellite type material. 3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.
Diamond and cbn wheels are widely used for grinding cnc cutting tools, such as tungsten carbide, high speed steel (HSS), stainless drill ,end mill and reamer. Model: 1a1, 14a1, 11v9, 1v1, 12v9, 14f1 Bonded: resin bond/ hybrid bond grinding wheel The applicable CNC machines include, Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner
Resin/virtified/metal bond diamond wheel for silicon wafer can be used for the Japanese ,German, American, Korean and other grinders . Such as Okamoto , Disco, Strasbaugh and others grinding machine.
1. High production efficiency, long service life and low cost of dressing of individual parts. 2. It can maintain the stability of parts precision and the high qualified rate of products for a long time. 3. For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results. 4. Easy to operate. 5. High utilization of CNC machine , easy to achieve automation and mass production.
Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc. Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.
– Metal diamond wheel for rough grinding to get accurate edge profile – Grinded with uniform chamfer width, excellent rigidity – Strong groove shape retention, long life – By edge grinding the final diameter is adjusted – A uniform CBN layer minimizes machining damage – Highly precise slotted shape support various wafer shapes It is suitable for making guide vanes and nozzle guide vanes for aviation jet engines, industrial gas turbines, naval gas turbines, and diesel engine nozzles.
Advantages of vitrified diamond wheels for PCD and PCBN tools : * The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality * Accurately control geometric tolerances to make a good abrasive layer * Good Self-Sharpening, High Grinding Efficiency, High Wear Resistance And Less Abrasive Grain Consumption * High Precision Workpiece. PCD Tools Can Reach High Efficiency, Good Surface Finish And Edge No Chipping * Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine
Diamond grinding wheels for grindingTungsten Carbide, Ceramics, Composites, Stainless Steel, HS Steel, Titanium Nitride, Zirconia / Aluminum Oxide, Ferrites, Powdered Metals, Sintered Silicon Carbide, Titanium Graphite Composite
► Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc ► Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc ► Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc
►Excellent Grinding Action ►less apt to experience loading, and they dress easily for added convenience ►Convenience and Ease of Use ►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.
MORESUPERHARD is a professional manufacturer of grinding, cutting, polishing and dressing tools. Thanks to abundant experience in surface treatment, we design and offer a complete grinding and dressing solution to our customers in various industries.
►Model: Tool Grinding Motorized Spindle, Double Head Grinding Spindle, Automatic Grinding Wheel Replacement Grinding Spindle, High-frequency Peel Grinding Spindle, Grinding Wheels Dressing Spindle, High-speed Internal Grinding Electric Spindle ►Features: Low vibration and high efficiency, easily used and installed, precision angular ball bearing to ensure the rotation accuracy and useful life ►Pre-fill grease to provide lubrication of the spindle ►Applications: surface grinding machine, cylindrical grinding machine, internal grinding machine
► Application: grinding carbide and HSS. (such as drill, end mill, reamer) ► A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding ► Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc
Metal bonded diamond wheels are best suited for edge rough grinding and have coarser diamonds for higher material removal. The diamonds are embedded in a sintered metal matrix. These wheels can either have a segmented pattern for edge rough grinding or a continuous pattern for fine grinding. Features: Wear resistant with a longer service life The higher material removal rate High grinding efficiency
As a supplier of high-quality design, production and processing, Moresuperhard can provide customers with efficient grinding solutions. Welcome to contact us at any time!
► Customized PCD & CBN & CVD cutting, grinding, sharpening, brazing, regrind and retipped solution and service ► Bonded: vitrified bond, resin bond, metal bond ► Model: diamond cup wheel (6A2, 11A2, 1A2)
► Width: 3mm – 20mm ► Grain Size up to super finish #3000 ► Cutting-edge chipping <5 μm
CBN wheels outperform common stone wheels in many ways. Features: Made from a steel core and will run smoother on all grinders. NO WEAR – CBN wheels retain their shape and size so no resetting of your jigs. FINE AND EVEN FINISH TO WOODTURNING TOOLS – 180 grit gives a fine and even finish to your tools with only light pressure required. NO BURNT OR BLUE EDGES – Cool cutting provides no burnt or blue edges with a smooth grinding experience from 100 to 3500 RPM. NO DRESSING OR CONDITIONING REQUIRED – A CBN wheel is designed for sharpening high speed steels and will withstand the friction from grinding with much less heat produced than a diamond wheel.
Electroplated tools consist of a single layer of super abrasive grains (Diamond or CBN) fixed on the blank by a nickel galvanic process. The thickness of the nickel-coating is always around half of the diameter of the diamond. Electroplated bond grinding wheels are mainly used for machining tungsten carbide, ceramics, glass, composite, sapphire, high-speed steel, tool steel, mold steel, stainless steel, cast iron, and so on.
Main Features 1. free cutting action 2. sharp grinding
3. high removal rate 4. good precision 5. without dressing
► Application: grinding various precision ceramic
► Bonded: resin bond & vitrified bond
► Correct choice of grain size and bonded * Usually rough grinding uses D126, D91 (Resin bond &Vitrified bond) * Semi-rough grinding uses D76, D64, D54, D46 (Resin bond & Vitrified bond) * Semi-finish grinding uses D25, D20 (Resin bond &Vitrified bond) * Finishing grinding uses D15 (Resin bond) * Super finishing uses D7, D1 (Resin bond)
