The differences between electroplated diamond film belt and resin diamond film belt

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.

Main Application
Resin bond grinding wheels have strong competitive advantages in the processing fields of carbide tools, ceramics, glass, PCBN tools, PDC cutter, Steel, cast iron, electronic information components precision cutting etc.

► Bond: Metal nickel plating electroplated bond & Resin bond (resin bond also consists of flexible and hard type)
► Length: 150mm – 5000m
► Width: 5mm – 350mm
► Grit: #60,#100,#120,#200,#400,#800,#1500,#2000,#3000,#5000

Diamond Stones:
Harder than all other abrasives
Use with lubricant (water, glass cleaner, Krud Kutter)
Materials: micronized monocrystalline diamonds
Grit range: 120-8000
Costs: $20 – $100
Common Size: 2″x6″, 3″x8″, 4″x10″

► Vitrified bond and Resin bond: vitrified bond has a longer lifespan and higher efficiency than resin bond
► Used for the cylindrical grinding of tungsten carbide
► Models: 6A2(Diameter: 100mm-1200mm)

The bond strength of this type of diamond grinding wheel is weaker than that of other wheels. The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

■ Due to its self-sharpening, resin bond wheel is easy to use and is suitable for roughing – finishing.
■ Due to moderate abrasive holding strength and wear-resistance, this wheel is suitable for roughing with free cutting.
■ Due to elasticity, this wheel using fine grits is suitable for finishing.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Solid Steel Concave Diamond Grinding Wheel: 4″ in Diameter x 1/2″ Wide, 1″ Hole. Order optional bushings if you have a 1/2″, 5/8″ or 3/4″ arbor (for this wheel order one 1/2″ wide bushings to make the 1/2″ span across the hole).
High-quality nickel-plated diamond on steel.
Grit sizes available: 80, 120, 220, 400, & 600 grit

With hydrostatic liquid suspension electric spindle, high rigidity, high speed, low vibration, high grinding force.
►Servo Surface CNC cylindrical grinder Models
GP32
J2
►Applications:
– automotive and aerospace industries,
– tool manufacturing
– die makingn

Resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

Resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

► Application: back thinning, front grinding and fine grinding of discrete devices, integrated circuit substrate silicon wafers, sapphire epitaxial wafers, silicon wafers, gallium arsenide, GaN wafers, silicon-based chips, etc

► Grinding Machines: NTS, SHUWA, ENGIS, Okamoto , Disco, TSK and STRASBAUGH, etc
► Bonded: Vitrified bond & Resin bond
► Diameter (mm): 200mm, 250mm, 280mm, 300mm, 350mm

– Metal diamond wheel for rough grinding to get accurate edge profile
– Grinded with uniform chamfer width, excellent rigidity
– Strong groove shape retention, long life
– By edge grinding the final diameter is adjusted
– A uniform CBN layer minimizes machining damage
– Highly precise slotted shape support various wafer shapes
It is suitable for making guide vanes and nozzle guide vanes for aviation jet engines, industrial gas turbines, naval gas turbines, and diesel engine nozzles.

► Bonded: resin bonded
► Application: precision grinding micro drill tools
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
Centerless grinding models：ESTARTA-175 / ESTARTA-250, ESTARTA-400 / ESTARTA-650

► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.
Application: grinding camshaft in automobile

Grain size selection of vitrified diamond grinding wheel
► W40(500# D35) W28(D20) Rough Grinding.
► W20 (800# -1000#, D20) Universal Grinding.

► W10 (1500# D15A) W7 (2000# D15B) Finish Grinding.
► W5 (3000# D7) W3.5 (4000# D3) Super Finish Grinding.
Vitrified diamond grinding wheels for grinding PCD & PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc

Moresuperhard has different types of Vitrified Diamond Grinding Wheels.

Resin/virtified/metal bond diamond wheel for silicon wafer can be used for the Japanese ,German, American, Korean and other grinders . Such as Okamoto , Disco, Strasbaugh and others grinding machine.

Vitrified bond CBN Grinding Wheel is suitable for high-efficient heavy grinding of a camshaft of automobile parts. The wheel speed is 80m/s-160m/s, designed to be used on CNC Cam Grinders like Toyoda, Schaudt, Landis, Junker, etc.
Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor.

Application Of Diamond/CBN Glass Wheels
Glass grinding and edging, coarse grinding, middle grinding and fine grinding etc.
* Full segment wheel
* Internal segment wheel
* Continuous wheel
Glass grinding and edging, coarse grinding, middle grinding and fine grinding etc.

A resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

►Diamond coated head. Wear-resistant, close to the sand surface, not easy to fall off, maintains sharpness, long wear. 
►Its surface can be cleaned and restored to regain its original shape by using a dressing stone. 

►Can be installed on the electronic grinder, hanging mill and hand electric drill (not included here).
►Used for sculpturing, dressing, precision grinding and internal grinding carbide in ceramic, glass, precious stone, alloy and many other abrasive materials.
►Adding water when using the Diamond grinding head is good, can improve the sharpness and the life of the grinding needle.