China Metal bond diamond wheels of CNC grinder for grinding digital cutting tools

Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

Moresuperhard provides a line of solution and services for ultra performance tools grinding on CNC machines. Our services include,
► Fluting
► Gashing clear edge and relief angle
► OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc
Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

Best suited for demanding applications where a harder-wearing, longer-lasting blade is required.
specifications can be made according to customers requirements.
FOR CUTTING THE UNMACHINABLES
Hardest material known grinds the hardest, most brittle, and most abrasive applications
– High Heat Resistance
– High Abrasion Resistance

Characteristics of CNC Cylindrical Grinder
• The grinding wheel spindle has high rigidity, high precision, high service life and low vibration and low friction
• The self-aligning function, the wheel spindle is not affected by the belt tension and is biased
• The spindle has a centering and simultaneous compound function, and the user can perform rapid conversion in the core machining and the chuck clamping process.
• The Z-axis consists of an AC servo motor, a high-precision bead screw, and an automatic forced lubrication system
• High repeatability. long track service life, high rigidity and smooth reciprocating motion
• Configurable surface measurement, outer diameter thickness measurement, grinding wheel anti-collision device

More SuperHard can provide super abrasive tools for machining engines, chassis and transmission components in all kinds of industries.
Our products can be customized according to customer needs.

Diamond CNC grinding wheels are mainly used for the processing and grinding of grooving, shovel back and end teeth of CNC tools such as solid carbide, high-speed steel, stainless steel drills, milling cutters and reamers

►Ideal for difficult to grind steel
►Faster stock removal cooler cutting
►Superior form holding

Main features of CNC profile grinding wheels
Perfect processing quality
High efficient grinding with fast feeding
Good wear resistance and shape keeping 
Applications of cnc grinding wheel
Mainly used for grinding digital controlled cutting tools such as tungsten carbide, high speed steel, stainless drill, mill and rimer.  
Type: 1a1, 14a1, 11v9, 1v1, 12v9, 14f1

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.

We provide precision grinding & finishing bearing processing service and solution. There are many types of grinding wheel applications that go into manufacturing bearings.

► Application: grinding various precision ceramic

► Bonded: resin bond & vitrified bond

► Correct choice of grain size and bonded
* Usually rough grinding uses D126, D91 (Resin bond &Vitrified bond)
* Semi-rough grinding uses D76, D64, D54, D46 (Resin bond & Vitrified bond)
* Semi-finish grinding uses D25, D20 (Resin bond &Vitrified bond)
* Finishing grinding uses D15 (Resin bond)
* Super finishing uses D7, D1 (Resin bond)s diamond & CBN wheels for carbide, HSS, PCD, PCBN machining according to customers’ requirements and FEPA Standard.

► Suitable for all kinds of electric grinders, lapping machines, etc., grinding, lapping, surface grinding, efficient and fast
► Suitable for sandblasting, agate, glass, mold, etc., polishing, engraving, edge grinding and sewing, etc., efficient and save a lot of time
► The focus of the diamond ball grinding head is engraving, U-shaped surface engraving and hollow engraving
► To ensure the life of the tool, cooling with water is required, as the diamond will undergo patterning and wear due to overheating.

Film belt is for grinding steel, stone, glass, ceramics, mono crystalline silicon, polysilicon, zirconia, alumina, metal-nonmetallic synthetic materials, cemented carbide, aluminum-magnesium alloy, aluminum beryllium alloy, titanium alloy and etc. hard brittle materials.

Resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

Cylindrical Grinder Accessories
– Precision Spindle
– V and flat guide rail
– C3 Ball Screw
– Precision hand shovel
– Roller grinding wheel corrector

Extreme Precision and Excellent Surface Finish

► Edge wheel for silicon and sapphire wafer edge grinding. A small diameter wheel is used for notch grinding
► Metal diamond wheel for rough grinding to get an accurate edge profile
► Resin diamond wheel for finish grinding to get good surface roughness

A diamond dresser is a diamond tool used for processing (truing/dressing) and molding (forming) to correct dulling, clogging, and peripheral runout of general whetstones and diamond/CBN wheels to restore their good sharpness.
Dressers include rotary and stationary, single stone and multi-stone, implementation, and total shape. Each is used depending on the application and the workpiece.
Moresuperhard provides qualified diamond dressers.
* High accuracy
* Great consistency
* High cost-effectiveness

The bond strength of this type of diamond grinding wheel is weaker than that of other wheels. The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on

Grain size selection of vitrified diamond grinding wheel
► W40(500# D35) W28(D20) Rough Grinding.
► W20 (800# -1000#, D20) Universal Grinding.

► W10 (1500# D15A) W7 (2000# D15B) Finish Grinding.
► W5 (3000# D7) W3.5 (4000# D3) Super Finish Grinding.
Vitrified diamond grinding wheels for grinding PCD & PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc

MORESUPERHARD is a professional manufacturer of grinding, cutting, polishing and dressing tools. Thanks to abundant experience in surface treatment, we design and offer a complete grinding and dressing solution to our customers in various industries.

Usually, what we call CNC tools refers to the tools processed in CNC equipment, including drills, milling cutters, reamers, taps, etc. The main materials are cemented carbide, high-speed steel, stainless steel and so on.
Moresuperhard grinding wheels are widely used in the rough machining, semi-finishing, finishing, polishing and other processes of CNC tools. We can provide different solutions to different requirements in machining, and can customize products according to the special requirements of customers. Our products can adapt to imported, domestic, special machines and other five-axis equipment, and are suitable for high power and low power.

Type: 1A1 & 1A1R
Application: cutting tungsten carbide, alloys, quartz, ceramics, glass, carbon fibre composites, fiber glass, HSS, Hardened Steel and other ferrous material.

vitrified diamond grinding wheels are used for PCD cutting tools, PCBN cutting tools, CVD tools, milling cutter, reamer, drill and other cutting tools grinding and sharpening.
Applicable machine: Ewag, Anca, COBORN, Farman and other PCD grinding machine .
For more information about pcd tools grinding, please contact us at any time .

1. High production efficiency, long service life and low cost of dressing of individual parts.
2. It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3. For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4. Easy to operate.
5. High utilization of CNC machine, easy to achieve automation and mass production.

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
Centerless grinding models：ESTARTA-175 / ESTARTA-250, ESTARTA-400 / ESTARTA-650

► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels