New Type Grinding Head Diamond Resin Bond Grinding

• Reduction of dressing costs per workpiece
• Optimized utilization of machine capacity
• Automation of the dressing process
• Repeatable high precision with low workpiece rejects
• Rapid incorporation of complex profiles in the grinding wheel

► Grinding Indexable inserts (tungsten carbide inserts, ceramic inserts, CBN inserts)
► Model: 6A2T, 6A2M, 11A2B, 12A2T
► Grinding Machine: WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

Vitrified bond, resin bond and metal bond diamond wheels are used for grinding ,resharpening cutting tools (pcd, pcbn, cvd, mcd, carbide, ceramic, cermet)

Body Material: Aluminum or Steel
Grain size: all grain size can be customized
Usage: grinding, sharpening, polishing
Bond: resin,vitrified,electroplated,metal bond are also available
Work piece: metal,HSS,tungsten carbide,glass,stone…etc
Size: all sizes,like 100mm,150mm,175mm,200mm,250mm….etc

Resin diamond and cbn wheels are used for grinding, sharpening drill (2 tips, 3 tips), milling cutter, tap (2 tips, 3 tips, 4tip), reamer (4tips, 6tips, 8tips), carving cutter and gun drill, etc
The materials of workpiece: tungsten carbide, high speed steel (Hss)
The bonded: resin bond , electroplated bond

Cylindrical Grinder Models: FX27P-60 CNC, FX32P-100 CNC
– Semi Closed Grinder
– Full Cover Grinder
– With Manipulator Grinder
– With Robot Grinder

CNC cylindrical grinder can not only be available for producing shapes like cylinders, but also shapes including cam, ellipse, or crankshaft

► Bonded: vitrified bond, resin bond, metal bond
► Width: 1mm – 20mm
► Up to #10000 for super finish
► Cutting-edge chipping <5 μm ► Provide dressing wheel to dress PCD grinding wheel

A hydraulic tappet is a device for maintaining zero valve clearance in an internal combustion engine. We can offer diamond internal grinding wheels (PA, SG), CBN internal grinding wheel, and diamond internal grinding wheels for hydraulic tappets/hydraulic valve lifters grinding.

Details about Moresuperhard’s internal grinding wheels:

► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor .
► Body type: ID Wheel with Shank, ID Wheel without Shank
► Model type: 1A8, 1A1W, 1A1, DWA

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

► Application: grinding various precision ceramic

► Bonded: resin bond & vitrified bond

► Correct choice of grain size and bonded
* Usually rough grinding uses D126, D91 (Resin bond &Vitrified bond)
* Semi-rough grinding uses D76, D64, D54, D46 (Resin bond & Vitrified bond)
* Semi-finish grinding uses D25, D20 (Resin bond &Vitrified bond)
* Finishing grinding uses D15 (Resin bond)
* Super finishing uses D7, D1 (Resin bond)

Electroplated diamond & cbn wheels used for profile grinding tungsten carbide, stainless steel, HS steel, zirconia / aluminum oxide, powdered metals, sintered silicon carbide

► OD cylindrical grinding wheel (1A1 shape)
► Diamond sanding belts
► Diamond internal grinding wheel
► Diamond honing stone
Model: 1A1 diamond wheel (diameter up to 1100mm)

Applications of vitrified diamond grinding wheel
♦ For tungsten carbide workpieces
♦ Steel based tungsten carbide coating workpiece
♦ Non-metallic materials semi-finishing grinding and finishing grinding, etc.

Moresuperhard’s diamond dressing rolls are used successfully in different applications. Dressing with rotating diamond tools has been found to be a reliable technique in series and performance grinding processes, especially those applications using vitrified bonded grinding wheels.

►High Precision Centerless Grinding Machines Models:
-FX12CNC
-FX18CNC-4

►Broad Applications:
-Automotive Industry: shafts, pins, valves, and bearings
-Aerospace Industry: turbine shafts, landing gear components, and fuel system parts
-Medical Industry
-Tool and Die Industry
-Bearings industry
-Tool and Die Industry: cutting tools, punches, and dies with high accuracy and surface quality

High Precision with High Rigidity Body Structure

Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws.
Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc
Bonded: Resin bond, vitrified bond
Grinding Machine: Vollmer, Woodtronic, Akemat, Widma and so on

Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.

► Grinding, regrind pcd, pcbn, cvd tools
► Bonded: vitrified bond, resin bond, metal bond
► Width: 1mm – 20mm

► Up to #10000 for super finish
► Cutting-edge chipping <5 μm ► Provide dressing wheel to dress PCD grinding wheel

Moresuperhard’s diamond profile roller dressers are used mainly in the turbine, automobile and tool manufacturing industries and are ideal for the following grinding processes:

CD / non CD (Continuous Dressing)
HSCD (High-Speed Continuous Dressing)
IPD (In Process Dressing)
High-speed pendulum grinding

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

Resin bond diamond mounted point is an abrasive tool used for fast stock removal which lasts longer for about four times compared to conventional aluminum oxide mounted points. This makes it a very efficient tool as its increases productivity and clearly cleans more parts in less time. This mounted point is mainly used for machining tungsten carbide cutting tools, optical glass, gem, semi-conductor materials, non-ferrous materials, ceramic, magnetic materials, silicon, glass, quartz, thermal spraying alloy, and non-metallic material grinding.

► Application: harder alloys, ceramics and cermet.
► Bonded: resin bond

Moresuperhard provides a line of solution and services for ultra performance tools grinding on CNC machines. Our services include,
► Fluting
► Gashing clear edge and relief angle
► OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc
Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

The bond strength of this type of diamond grinding wheel is weaker than that of other wheels. The self-sharpening for carbide saw blade is better, with no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on

The Wheel Dresser is designed to provide easy and efficient dressing of diamond /CBN grinding wheels and grinding wheel spindles consisting of several grinding wheels.
►Diamond & CBN wheel dressing machine Models NM-X3 NM-X5 NM-X6
►Applications: -Dressing diamond /CBN grinding wheels -Dressing flat, side, angular, external and profile wheels -Single and multiple wheel combinations

Resin bond diamond & CBN grinding wheels have features of good self-sharpening, low heat generated during grinding, not easy to block and reduce the phenomenon of working burns during grinding. Resin bond has a certain elasticity and is conducive to improving the roughness of the workpiece surface, mainly used for fine grinding, semi-fine grinding, sharpening grinding, polishing and other processes. Therefore, resin bond diamond and CBN grinding wheels are widely used in the field of grinding and cutting.