► Vitrified bond and Resin bond: vitrified bond has a longer lifespan and higher efficiency than resin bond ► Used for the cylindrical grinding of tungsten carbide ► Models: 6A2(Diameter: 100mm-1200mm)
Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc. Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.
► Application: grinding carbide and HSS. (such as drill, end mill, reamer) ► A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding ► Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc
Features: High precision and efficiency grinding performance. Long service life, meaning that the wheels will not wear out quickly. Good thermal stability, ensuring that the wheels maintain their shape and size. Chemically stable and corrosion-resistant materials are used, ensuring that the wheels do not rust or corrode. The wheels are designed to be lightweight and easy to use.
► Bonded: resin bonded ► Application: precision grinding micro drill tools Advantages of micro tool grinding wheel: * Good edge stability * High cutting efficiency * Minimal reject-part rates * Good round tool quality
► Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc ► Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc ► Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc
4a2 Diamond and CBN grinding wheels for woodworking industry. Applications of 4a2 diamond cup wheels: used for grinding top, face and side grinding the circular saw blades and band saws (made of tungsten carbide, cermet and pcd) , woodwork drills and mills.
► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor . ► Body type: ID Wheel with Shank, ID Wheel without Shank ► Model type: 1A8, 1A1W, 1A1, DWA ► We can offer: abrasive internal grinding wheels (PA, SG), CBN internal grinding wheels, Diamond internal grinding wheel
More Superhard provides precise solutions for cylindrical grinding PDC cutter, repairing PDC drill bits in Oil & Gas industry. We can supply diamond tools include, ► Vitrified Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits ► Resin Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits ► Cylindrical Diamond Wheel for PDC Cutter chamfer grinding Model: 1A1,14A1 diamond wheel (diameter up to 1100mm)
A diamond dresser is a diamond tool used for processing (truing/dressing) and molding (forming) to correct dulling, clogging, and peripheral runout of general whetstones and diamond/CBN wheels to restore their good sharpness. Dressers include rotary and stationary, single stone and multi-stone, implementation, and total shape. Each is used depending on the application and the workpiece. Moresuperhard provides qualified diamond dressers. * High accuracy * Great consistency * High cost-effectiveness
Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process.
Features of vitrified CBN grinding wheels: ► longer wheel life ► shorter grinding cycle times ► automated grinding production capabilities with wheels dressed right on the grinder Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.
Moresuperhard provides complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding. Models of cnc grinding wheels: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc Applications of resin bond diamond grinding wheels: grinding carbide and HSS. (such as drill, end mill, reamer)
Electroplated tools consist of a single layer of super abrasive grains (Diamond or CBN) fixed on the blank by a nickel galvanic process. The thickness of the nickel-coating is always around half of the diameter of the diamond. Electroplated bond grinding wheels are mainly used for machining tungsten carbide, ceramics, glass, composite, sapphire, high-speed steel, tool steel, mold steel, stainless steel, cast iron, and so on.
Main Features 1. free cutting action 2. sharp grinding
3. high removal rate 4. good precision 5. without dressing
► Polishing and finishing of glass, LCD/LED substrates, precision optics, hard disk, metal and semiconductor wafer surfaces ► Model: MSH-66, MSH-77, MSH-13, MSH-LASER, MSH-46 ► Thickness: 0.02″ (0.508 mm) – 0.20″ (5.08 mm)
Our film belt is ： 1. with high grinding consistency 2. with high grinding capacity to achieve the precise polishing effect 3. with high flexibility to achieve the ideal surface polishing effect 4. Suitable for dry polishing.
► Diamond; CBN honing stone, honing stick ► Bonded: metal bond ► Materials of workpiece: carbide,glass and ceramic,cast iron,alloy steel, tool steel, die steel, hardened steel copper, aluminum alloy and other abrasive resistant materials ► Applicable area: fine grinding engine pump body, hydraulic cylinder bore, hydraulic pump inner bore, cylinder block, valve,oil cylinder nozzle, the inner surface of the spline bore and cylinder hole and blind hole of other series.
Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding. Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.
Electroplated grinding wheels is an excellent option when an aggressive amount of stock removal is required.
A single, uniform layer of diamond or CBN crystal is electroplated to a precision machined steel surface.
strict quality testing of Moresuperhard’s silicon and sapphire wafer edge grinding wheels
Moresuperhard participated in the PM China & CCEC & IACE China 2023 in Shanghai!
Moresuperhard’s Electroplated CBN diamond grinding wheels for hip joint broach ► Body Type: steel core CBN wheel, aluminum core CBN wheel and plastic CBN wheel ► Diameter: 6 inches, 8 inches and 10 inch ► Thickness :1 inch, 1.5 inches and 2 inch ► Arbor hole:1/2 inch, 5/8 inch, 1-1/4 inch ► Radius edge: 1/4 inch ► Grain Size: 80#, 180#, 220#, 350#, 600#, 800#, 1200# etc. Applicable grinder: sharpening woodturning tools (high-speed steel HSS) on a bench grinder ► Advantages: * Fast and cool cutting action without coolant * No need to dress or turn
Film belt is for grinding steel, stone, glass, ceramics, mono crystalline silicon, polysilicon, zirconia, alumina, metal-nonmetallic synthetic materials, cemented carbide, aluminum-magnesium alloy, aluminum beryllium alloy, titanium alloy and etc. hard brittle materials.
Advantages of resin diamond grinding wheel: * High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work * Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes * Compared to conventional silicon carbide , resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs * Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
►Excellent Grinding Action ►less apt to experience loading, and they dress easily for added convenience ►Convenience and Ease of Use ►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.
For Woodworking Industry, Resin bond Diamond and CBN Wheels are the best choice. The applications include sharpening and production grinding. With more than 10 years of experiences, Moresuperhard has developed the premium bonds for this application. We provide both standard specs and Custom made wheels.
1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws. 2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS, tool steel, and Stellite type material. 3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.
► Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws ► Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc ► Bonded: Resin bond, vitrified bond ► Grinding Machine: Vollmer, Woodtronic, Akemat, Widma and so on
