Tungsten Carbide Grinding by 4B2 Resin Grinding Wheels

Advantages of resin diamond grinding wheel:
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide , resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels

• To shape grinding wheels in the shortest possible time
• Profiling of the grinding wheel in only one operation using the plunge-cut dressing method
• Extreme accuracy, even with highly complex profile contours
• Highest cost-effectiveness

► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor .
► Body type: ID Wheel with Shank, ID Wheel without Shank
► Model type: 1A8, 1A1W, 1A1, DWA
► We can offer: abrasive internal grinding wheels (PA, SG), CBN internal grinding wheels, Diamond internal grinding wheel

Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.

► Applications: polishing and faceting gemstones (jade, crystal, agate), spinel, sapphire, jewelry, glass artwork, and precision machining industry
► Bonded: resin bond, electroplated bond
► The grain size up to #15000
Features
Backed by a strong Aluminum base, these laps have a sturdy construction and last long.
Perfect for polishing soft gemstones.
Perfectly flat and parallel to the surface to ensure great balance and accuracy.

Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Resin bond diamond mounted points are excellent tools for grinding small areas with diamond smoothing tools for making a clear polished surface finish. This tool has a unique quality that is recommendable for stone carving, cleaning up work, glass, ceramic, and metal.
► Application: harder alloys, ceramics and cermet.
► Bonded: resin bond

Features:
High precision and efficiency grinding performance.
Long service life, meaning that the wheels will not wear out quickly.
Good thermal stability, ensuring that the wheels maintain their shape and size.
Chemically stable and corrosion-resistant materials are used, ensuring that the wheels do not rust or corrode.
The wheels are designed to be lightweight and easy to use.

Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

A diamond dresser is a diamond tool used for processing (truing/dressing) and molding (forming) to correct dulling, clogging, and peripheral runout of general whetstones and diamond/CBN wheels to restore their good sharpness.
Dressers include rotary and stationary, single stone and multi-stone, implementation, and total shape. Each is used depending on the application and the workpiece.
Moresuperhard provides qualified diamond dressers.
* High accuracy
* Great consistency
* High cost-effectiveness

Moresuperhard CBN wheel is suitable for high precision formed wheels. Such as grinding of high precision gear, worm gear hob, gearbox shafts, planetary reducers (sun gear, planetary gears), worm reducers (yin and yang rotors), stator inner teeth and outer rotor grinding.

Application: sculpturing, dressing and internal grinding carbide, ceramic,glass, stones, marble,etc

Types of internal grinding wheel:
* vitrified cbn internal grinding wheel
* resin diamond & cbn internal wheel
* electroplated diamond mounted points
* abrasive internal grinding wheel

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
External grinding models：CG, PG, LG, HG, WT, mBTG-DANTIP,
Internal grinding models: ID, IRD,ILD, IED.

► Vitrified diamond/CBN grinding wheels
► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

How to grinding pcd tools with the diamond wheels
Moresuperhard provides custom PCD tools, CBN tools, CVD diamond tools and Mono Crystal diamond tools cutting, brazing, grinding, sharpening, regrind and retipped service and solution.

Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws.
Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc
Bonded: Resin bond, vitrified bond
Grinding Machine: Vollmer, Woodtronic, Akemat, Widma and so on

— High-precision, high-efficiency
— Center-going, step-difference forming external cylindrical grinding
— The punches and needles are rough and finely ground at one time, and the finish is high
— With less frequent dressing in the case of vitrified CBN wheels or without dressing in the case of plated CBN wheels

► Application: precision grinding micro drill tools
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

► Application: grinding various precision ceramic

► Bonded: resin bond & vitrified bond

► Correct choice of grain size and bonded
* Usually rough grinding uses D126, D91 (Resin bond &Vitrified bond)
* Semi-rough grinding uses D76, D64, D54, D46 (Resin bond & Vitrified bond)
* Semi-finish grinding uses D25, D20 (Resin bond &Vitrified bond)
* Finishing grinding uses D15 (Resin bond)
* Super finishing uses D7, D1 (Resin bond)s diamond & CBN wheels for carbide, HSS, PCD, PCBN machining according to customers’ requirements and FEPA Standard.

Resin diamond grinding wheels are used for round cutting tools on cnc machine, including drills, milling cutters, reamers, taps, etc. The main materials are cemented carbide, high-speed steel, stainless steel and so on.
Model: 1a1, 12v9, 11v9, 12a2, 1v1, 14a1, 6a2, etc
Bonded: resin bond, metal bond and hybrid bond

For natural diamond (MCD) or synthetic single crystal diamond (SCD)cutting tools.

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.

Main Application
Resin bond grinding wheels have strong competitive advantages in the processing fields of carbide tools, ceramics, glass, PCBN tools, PDC cutter, Steel, cast iron, electronic information components precision cutting etc.

Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with vitrified grinding wheels the effect is more outstanding. The diameter range, the thickness range and the grit size range can be customerized according to customers’ requirement.

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

Vitrified bond CBN Grinding Wheel is suitable for high-efficient heavy grinding of a camshaft of automobile parts. The wheel speed is 80m/s-160m/s, designed to be used on CNC Cam Grinders like Toyoda, Schaudt, Landis, Junker, etc.
Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor.

Ensuring an excellent finish by simply drawing the blade through the groove over the two grinding wheels
-Lower cutting time and higher cutting efficiency
-No need for dressing
-Long lifespan
Grit: 80/100, 140/170, 170/200…

The Wheel Dresser is designed to provide easy and efficient dressing of diamond /CBN grinding wheels and grinding wheel spindles consisting of several grinding wheels.
►Diamond & CBN wheel dressing machine Models NM-X3 NM-X5 NM-X6
►Applications: -Dressing diamond /CBN grinding wheels -Dressing flat, side, angular, external and profile wheels -Single and multiple wheel combinations