Tungsten Carbide Grinding by 4B2 Resin Grinding Wheels

Electroplated bond grinding wheels have characteristics of high grain density, sharp grinding, high efficiency, good precision, without dressing etc. The product can be made with various shapes and they are suitable for special complicated profile, super-thin, especially small and other form grinding which have strict requirement on geometry shape and dimension.

Body Material: Aluminum or Steel
Grain size: all grain size can be customized
Usage: grinding, sharpening, polishing
Bond: resin,vitrified,electroplated,metal bond are also available
Work piece: metal,HSS,tungsten carbide,glass,stone…etc
Size: all sizes,like 100mm,150mm,175mm,200mm,250mm….etc

► Applications: polishing and faceting gemstones (jade, crystal, agate), spinel, sapphire, jewelry, glass artwork, and precision machining industry
► Bonded: resin bond, electroplated bond
► The grain size up to #15000
Features
Backed by a strong Aluminum base, these laps have a sturdy construction and last long.
Perfect for polishing soft gemstones.
Perfectly flat and parallel to the surface to ensure great balance and accuracy.

Resin bond diamond mounted point is an abrasive tool used for fast stock removal which lasts longer for about four times compared to conventional aluminum oxide mounted points. This makes it a very efficient tool as its increases productivity and clearly cleans more parts in less time. This mounted point is mainly used for machining tungsten carbide cutting tools, optical glass, gem, semi-conductor materials, non-ferrous materials, ceramic, magnetic materials, silicon, glass, quartz, thermal spraying alloy, and non-metallic material grinding.

► Application: harder alloys, ceramics and cermet.
► Bonded: resin bond

► Grinding, regrind pcd, pcbn, cvd tools
► Bonded: vitrified bond, resin bond, metal bond
► Width: 1mm – 20mm

► Up to #10000 for super finish
► Cutting-edge chipping <5 μm ► Provide dressing wheel to dress PCD grinding wheel

Moresuperhard’s customer uses a Japanese Koyo vertical double-end grinding machine with a rotary feedthrough type to grind air conditioning compressor slides.

Application: sculpturing, dressing and internal grinding carbide, ceramic,glass, stones, marble,etc

Types of internal grinding wheel:
* vitrified cbn internal grinding wheel
* resin diamond & cbn internal wheel
* electroplated diamond mounted points
* abrasive internal grinding wheel

1. High production efficiency, long service life and low cost of dressing of individual parts.
2. It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3.For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4. Easy to operate.
5. High utilization of CNC machine , easy to achieve automation and mass production.

Vitrified diamond grinding wheels for grinding PCD & PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc
Grain size selection of vitrified diamond grinding wheel
► W40(500# D35) W28(D20) Rough Grinding.
► W20 (800# -1000#, D20) Universal Grinding.
► W10 (1500# D15A) W7 (2000# D15B) Finish Grinding.
► W5 (3000# D7) W3.5 (4000# D3) Super Finish Grinding.

Resin bond diamond & CBN grinding wheels have features of good self-sharpening, low heat generated during grinding, not easy to block and reduce the phenomenon of working burns during grinding. Resin bond has a certain elasticity and is conducive to improving the roughness of the workpiece surface, mainly used for fine grinding, semi-fine grinding, sharpening grinding, polishing and other processes. Therefore, resin bond diamond and CBN grinding wheels are widely used in the field of grinding and cutting.

► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor .

► Body type: ID Wheel with Shank, ID Wheel without Shank
► Model type: 1A8, 1A1W, 1A1, DWA
► We can offer: abrasive internal grinding wheels (PA, SG), CBN internal grinding wheels, Diamond internal grinding wheel

► Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc
► Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc
► Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc

► Vitrified bond and Resin bond: vitrified bond has a longer lifespan and higher efficiency than resin bond
► Used for the cylindrical grinding of tungsten carbide
► Models: 6A2(Diameter: 100mm-1200mm)

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

►Accurately grinding Tungsten Carbide, Ceramic, Cermet, Steel HRC, Glass and Others, etc.
►Diameter 20- Diameter 900, customized as your request
►CBN+aluminum body

Resin Bond CBN Grinding Wheel feature:
1）high efficiency；
2）abrasion resistance, high consumption
3）Small grinding force, grinding temperature is low
4）high accuracy and good surface quality of the workpiece, the shape of the workpiece stability is good
5）with more pores, grinding is good for chip removal and cooling, not easy to jam, and not easy to burn the workpiece
6）easy sharping

Resin Bond Grinding Various Special-Shaped CBN Wheels for high-speed steel milling cutter grinding.
Resin bond diamond CBN grinding wheels are suitable for grinding and resharpening carbide or high-speed steel end mills, which is designed for end mill manufacturers or resharpening service providers.

► Application: carbide, tungsten steel, ceramic , optical glass, sapphire glass, high speed steel, bearing steel, tool steel, stainless steel and cast iron, etc
► Bond: vitrified bond & resin bond
► Diameter: 300- 1500mm

► Provide matching dressing grinding wheel
►Diamond & cbn shapes: cylindrical, hexagonal, square, segmented
► Grinding machines: Wendt WBM, Viotoo, AMT, Stahli, Peter Wolters, Diskus, Agathon T&B, Fujisanki, Supfina, Melchiorre, Koyo, Lam Plan, Speedfam, Kemet, Gardner and other brands.

Electroplated diamond & cbn wheels used for profile grinding tungsten carbide, stainless steel, HS steel, zirconia / aluminum oxide, powdered metals, sintered silicon carbide

► Bonded: vitrified bond, resin bond, metal bond
► Width: 1mm – 20mm
► Up to #10000 for super finish
► Cutting-edge chipping <5 μm ► Provide dressing wheel to dress PCD grinding wheel

► Application: grinding carbide, ceramic, magnetic materials, stainless steel bar, PCD & PCBN compositives
► Model: 1A1 , 6A1, 9A1
► Bonded Type: Resin bond, Metal bond
► Centerless Grinder Machine: Koyo, Crystec, Dedtru, Landis , Okuma, Paragon, Royal Master, Unison, WMV

A resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

Diamond grinding wheels for grindingTungsten Carbide, Ceramics, Composites, Stainless Steel, HS Steel, Titanium Nitride, Zirconia / Aluminum Oxide, Ferrites, Powdered Metals, Sintered Silicon Carbide, Titanium Graphite Composite