1A1 Grinding Solutions for ANCA FCP4 Machines

Electroplated tools consist of a single layer of super abrasive grains (Diamond or CBN) fixed on the blank by a nickel galvanic process. The thickness of the nickel-coating is always around half of the diameter of the diamond.
Electroplated bond grinding wheels are mainly used for machining tungsten carbide, ceramics, glass, composite, sapphire, high-speed steel, tool steel, mold steel, stainless steel, cast iron, and so on.

Main Features
1. free cutting action
2. sharp grinding

3. high removal rate
4. good precision
5. without dressing

– Semi Closed Grinder
– Full Cover Grinder
– With Manipulator Grinder
– With Robot Grinder
CNC cylindrical grinder can not only be available for producing shapes like cylinders, but also shapes including cam, ellipse, or crankshaft
CNC grinding machines offer greater flexibility and easier operation

Ensuring an excellent finish by simply drawing the blade through the groove over the two grinding wheels
-Lower cutting time and higher cutting efficiency
-No need for dressing
-Long lifespan
Grit: 80/100, 140/170, 170/200…

► Applications: polishing and faceting gemstones (jade, crystal, agate), spinel, sapphire, jewelry, glass artwork, and precision machining industry
► Bonded: resin bond, electroplated bond
► The grain size up to #15000
Features
Backed by a strong Aluminum base, these laps have a sturdy construction and last long.
Perfect for polishing soft gemstones.
Perfectly flat and parallel to the surface to ensure great balance and accuracy.

9A3 D175Resin diamond grinding wheels:
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide , resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels

We provides a line of solution and services for ultra performance tools grinding on CNC machines. Our services include,
► Fluting
► Gashing clear edge and relief angle
► OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc

Our Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

1. High production efficiency, long service life and low cost of dressing of individual parts.
2. It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3. For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4. Easy to operate.
5. High utilization of CNC machine, easy to achieve automation and mass production.

Feartures Of Diamond Burs, Diamond Mounted Points
* With different sizes and coarseness
* Various shapes include, bullet, cone,round cylinder,barrel, flat top cylinder and dental, etc

* Fit Dremel type and rotary tools
* High grinding effect and long using life
* Convenient to grind, simple to use, safe and reliable
* No dust pollution, high performance ratio

Grain size selection of vitrified diamond grinding wheel
► W40(500# D35) W28(D20) Rough Grinding.
► W20 (800# -1000#, D20) Universal Grinding.

► W10 (1500# D15A) W7 (2000# D15B) Finish Grinding.
► W5 (3000# D7) W3.5 (4000# D3) Super Finish Grinding.
Vitrified diamond grinding wheels for grinding PCD & PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc

Moresuperhard grinding products for ANCA FCP4 machines:
► Application:  precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 1A1, 3A1, 14A1, 1V1, 11V9, 12V9, 4B1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc
►Provide PCB micro-drill diamond grinding wheel sharpening and shaping

Application: carbide, tungsten steel, vitrified optical glass, sapphire glass, high-speed steel, bearing steel, tool steel, stainless steel, and cast iron, etc
► Bond: vitrified bond & resin bond
► Diameter: 300- 1500mm

► Provide matching dressing grinding wheel
►Diamond & CBN shapes: cylindrical, hexagonal, square, segmented
► Grinding machines: Wendt WBM, Viotoo, AMT, Stahli, Peter Wolters, Diskus, Agathon T&B, Fujisanki, Supfina, Melchiorre, Koyo, Lam Plan, Speedfam, Kemet, Gardner and other brands.

Silicon wafer back grinding, resin/vitrified bond diamond wheels are used for back thinning, grinding and fine grinding of apphire epitaxial wafer, silicon wafer, gallium arsenide and GaN wafer

►Accurately grinding Tungsten Carbide, Ceramic, Cermet, Steel HRC, Glass and Others, etc.
►Diameter 20- Diameter 900, customized as your request
►CBN+aluminum body

Resin Bond CBN Grinding Wheel feature:
1）high efficiency；
2）abrasion resistance, high consumption
3）Small grinding force, grinding temperature is low
4）high accuracy and good surface quality of the workpiece, the shape of the workpiece stability is good
5）with more pores, grinding is good for chip removal and cooling, not easy to jam, and not easy to burn the workpiece
6）easy sharping

Grinding Wheel for 4 Axis CNC Tool Regrinding Machine
Bonded of Grinding Wheel: resin diamond & cbn wheel, electroplated diamond & cbn wheel
4 Axis CNC Grinding Machine: GriStar Evolution Multi

The bond strength of this type of diamond grinding wheel is weaker than that of other wheels. The self-sharpening for carbide saw blade is better, with no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on

1f1 type CBN grinding wheels are used for grinding high speed steel (hss) , such as chainsaw sharpening in woodworking tools

Usage:
1. Especially used for internal grinding of complex workpieces.
2. Used for dressing abrasive tools.
3. Used for processing industrial ceramics.
4. Suitable for processing and polishing cemented carbide, various molds, stone, glass, jade, gems, teeth, bones, high-speed steel and various high-hardness materials.

We provide a full range of thermal spray coating solutions and services which includes:
► OD cylindrical grinding wheel (1A1 shape)
► Diamond sanding belts
► Diamond internal grinding wheel
► Diamond honing stone
Model: 1A1 diamond wheel (diameter up to 1100mm)

Body Material: Aluminum or Steel
Grain size: all grain size can be customized
Usage: grinding, sharpening, polishing
Bond: resin,vitrified,electroplated,metal bond are also available
Work piece: metal,HSS,tungsten carbide,glass,stone…etc
Size: all sizes,like 100mm,150mm,175mm,200mm,250mm….etc

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
External grinding models：CG, PG, LG, HG, WT, mBTG-DANTIP,
Internal grinding models: ID, IRD,ILD, IED.

► Vitrified diamond/CBN grinding wheels
► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

Characteristics of CNC Cylindrical Grinder
• The grinding wheel spindle has high rigidity, high precision, high service life and low vibration and low friction
• The self-aligning function, the wheel spindle is not affected by the belt tension and is biased
• The spindle has a centering and simultaneous compound function, and the user can perform rapid conversion in the core machining and the chuck clamping process.
• The Z-axis consists of an AC servo motor, a high-precision bead screw, and an automatic forced lubrication system
• High repeatability. long track service life, high rigidity and smooth reciprocating motion
• Configurable surface measurement, outer diameter thickness measurement, grinding wheel anti-collision device

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

Film belt is for grinding steel, stone, glass, ceramics, mono crystalline silicon, polysilicon, zirconia, alumina, metal-nonmetallic synthetic materials, cemented carbide, aluminum-magnesium alloy, aluminum beryllium alloy, titanium alloy and etc. hard brittle materials.

►High Efficiency
►Long Lifespan
►Wide Range of Applications
►Consistent Performance:
►Low Maintenance

Resin bond diamond grinding wheel for grinding and resharpening carbide drills; Resin bond Cubic Boron Nitride grinding wheel for grinding and resharpening high-speed steel drills.
Advantages:
High grinding efficiency；
High material removal rate；
High tools surface finish and good cutting edge quality；
The shape of the grinding wheel is kept well；
High machining accuracy；
Low loss, low thermal damage, no burn of workpiece；
Wear-resistant, long working life；

Resin bonded grinding wheel is one of the most representative bond types used for super-abrasive grinding wheels. In general, it shows an excellent compromise between surface roughness, cutability, and long lifetime.
It’s mainly used for carbide, HSS, and ceramic cutting tool grinding applications.
(Genentech GB series)

Feature:
High stability in dry & wet conditions
Application:
General grinding of tungsten-carbide, HSS, Ferrous & Nonferrous metals

Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws.
Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc
Bonded: Resin bond, vitrified bond
Grinding Machine: Vollmer, Woodtronic, Akemat, Widma and so on

5 axis cnc diamond grinding wheels are used for grinding carbide and HSS. (such as drill, end mill, reamer)
A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding
Model of cnc wheels: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc

Resin Bond diamond and CBN grinding wheels are made of either phenolic or polyimide resins. Pressure and heat are utilized to bond the resin to our grinding wheel cores.
Moresuperhard’s phenolic bonded wheels can be utilized in dry or wet applications.
Our polyimide bonded wheels are best utilized in water or oil-based coolants for improved form holding, typically required in CNC tool and cutter applications.
Moresuperhard produces wheel sizes from 1in. (25mm) to 28 inches (720mm) and grit sizes from 40 to 3000 are available.

► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor .
► Body type: ID Wheel with Shank, ID Wheel without Shank
► Model type: 1A8, 1A1W, 1A1, DWA
► We can offer: abrasive internal grinding wheel (PA, SG), CBN internal grinding wheel, Diamond internal grinding wheel