1A1 Flat Shape Resin Bond Diamond CBN wheels

► Bonded: vitrified bond, resin bond, metal bond
► Width: 1mm – 20mm
► Up to #10000 for super finish
► Cutting-edge chipping <5 μm ► Provide dressing wheel to dress PCD grinding wheel

For Woodworking Industry, Resin bond Diamond and CBN Wheels are the best choice. The applications include sharpening and production grinding. With more than 10 years of experiences, Moresuperhard has developed the premium bonds for this application. We provide both standard specs and Custom made wheels.

1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws.
2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS,
tool steel, and Stellite type material.
3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.

1. Vacuum brazing technology can realize the chemical metallurgical combination of diamond, bonding agent (brazing alloy material) and metal matrix interface, with high bonding strength.
2. Because of the high bond strength at the interface, only a very thin bond thickness is sufficient to hold the abrasive firmly, and its exposed height can reach 70% to 80%, making fuller use of the abrasive and greatly improving the tool life and machining efficiency.
3. Compared with the traditional technology, the maximum allowable edge value of diamond tools can be increased by more than 50%, and the diamond consumption of workpiece material per unit volume is reduced by more than half without increasing or decreasing the power consumption of tools.
Vacuum brazed diamond grinding wheel for grinding cast iron ,alloy steels , grey iron , hard composite materials and metal profile in foundry industry.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Resin bond diamond mounted point is an abrasive tool used for fast stock removal which lasts longer for about four times compared to conventional aluminum oxide mounted points. This makes it a very efficient tool as its increases productivity and clearly cleans more parts in less time. This mounted point is mainly used for machining tungsten carbide cutting tools, optical glass, gem, semi-conductor materials, non-ferrous materials, ceramic, magnetic materials, silicon, glass, quartz, thermal spraying alloy, and non-metallic material grinding.

► Application: harder alloys, ceramics and cermet.
► Bonded: resin bond

5 axis cnc diamond grinding wheels are used for grinding carbide and HSS. (such as drill, end mill, reamer)
A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding
Model of cnc wheels: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc

► Edge wheel for silicon and sapphire wafer edge grinding. A small diameter wheel is used for notch grinding
► Metal diamond wheel for rough grinding to get an accurate edge profile
► Resin diamond wheel for finish grinding to get good surface roughness

► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor .
► Body type: ID Wheel with Shank, ID Wheel without Shank
► Model type: 1A8, 1A1W, 1A1, DWA
► We can offer: abrasive internal grinding wheel (PA, SG), CBN internal grinding wheel, Diamond internal grinding wheel

►High Precision Centerless Grinding Machines Models:
-FX12S
-FX18S/AS/BS
-FX18HS(Static Pressure Spindle)
-FX20S

►Broad Applications:
-Automotive Industry: shafts, pins, valves, and bearings
-Aerospace Industry: turbine shafts, landing gear components, and fuel system parts
-Medical Industry
-Tool and Die Industry
-Bearings industry
-Tool and Die Industry: cutting tools, punches, and dies with high accuracy and surface quality

High Precision with High Rigidity Body Structure

Cylindrical Grinder Accessories
– Precision Spindle
– V and flat guide rail
– C3 Ball Screw
– Precision hand shovel 
– Roller grinding wheel corrector

Conventional cylindrical grinding machine is designed for the grinding of workpieces in single-component or small series production runs. Cylindrical grinder is suitable for use in any industry where precise small components are manufactured.

1. High production efficiency, long service life and low cost of dressing of individual parts.
2. It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3. For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4. Easy to operate.
5. High utilization of CNC machine , easy to achieve automation and mass production.

Resin bonded grinding wheel is one of the most representative bond types used for super-abrasive grinding wheels. In general, it shows an excellent compromise between surface roughness, cutability, and long lifetime.
It’s mainly used for carbide, HSS, and ceramic cutting tool grinding applications.
(Genentech GB series)

Feature:
High stability in dry & wet conditions
Application:
General grinding of tungsten-carbide, HSS, Ferrous & Nonferrous metals

► Applications: polishing and faceting gemstones (jade, crystal, agate), spinel, sapphire, jewelry, glass artwork, and precision machining industry
► Bonded: resin bond, electroplated bond
► The grain size up to #15000
Features
Backed by a strong Aluminum base, these laps have a sturdy construction and last long.
Perfect for polishing soft gemstones.
Perfectly flat and parallel to the surface to ensure great balance and accuracy.

► Single point diamond dressers
► Multi point diamond dressers
► Forming diamond dresser
► Impregnated diamond dressers
Application:dressing straight type conventional abrasive wheels. Dressing ceramic abrasive SG grinding wheels ,simple profiles, thread and gear grinding

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.

Main Application
Resin bond grinding wheels have strong competitive advantages in the processing fields of carbide tools, ceramics, glass, PCBN tools, PDC cutter, Steel, cast iron, electronic information components precision cutting etc.

Best suited for demanding applications where a harder-wearing, longer-lasting blade is required.
specifications can be made according to customers requirements.
FOR CUTTING THE UNMACHINABLES
Hardest material known grinds the hardest, most brittle, and most abrasive applications
– High Heat Resistance
– High Abrasion Resistance

Resin diamond grinding wheels are used for round cutting tools on cnc machine, including drills, milling cutters, reamers, taps, etc. The main materials are cemented carbide, high-speed steel, stainless steel and so on.
Model: 1a1, 12v9, 11v9, 12a2, 1v1, 14a1, 6a2, etc
Bonded: resin bond, metal bond and hybrid bond

► Bonded: resin bonded
► Application: precision grinding micro drill tools
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

►It is used for grinding and cylindrical grinding of cemented carbide measuring tools, tungsten steel, high-speed steel, alloy steel, glass, precious stones, jade, jade, amber, beeswax, magnetic materials, ceramics, molds, etc..
►And can also be used for plunge grinding and forming Grinding is an ideal tool for grinding hard and brittle materials and hard alloys due to the characteristics of diamond abrasives (high hardness, high compressive strength, and good wear resistance).

►High Efficiency
►Long Lifespan
►Wide Range of Applications
►Consistent Performance:
►Low Maintenance

►Can meet all grinding needs. It can also sharpen and remove hard materials.
►Cylindrical tip, diamond coated head.
►Can be installed on the electronic grinder, hanging mill and hand electric drill.
►Used for sculpturing, dressing, precision grinding and internal grinding carbide in ceramic, glass, precious stone, alloy and many other abrasive materials.
►Shape:Round Ball Shape.

Application: sculpturing, dressing and internal grinding carbide, ceramic,glass, stones, marble,etc

Types of internal grinding wheel:
* vitrified cbn internal grinding wheel
* resin diamond & cbn internal wheel
* electroplated diamond mounted points
* abrasive internal grinding wheel

► Grinding Indexable inserts (tungsten carbide inserts, ceramic inserts, CBN inserts)
► Model: 6A2T, 6A2M, 11A2B, 12A2T
► Grinding Machine: WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

• To shape grinding wheels in the shortest possible time
• Profiling of the grinding wheel in only one operation using the plunge-cut dressing method
• Extreme accuracy, even with highly complex profile contours
• Highest cost-effectiveness

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Best suited for demanding applications where a harder-wearing, longer-lasting blade is required.
specifications can be made according to customers requirements

4a2 Diamond and CBN grinding wheels for woodworking industry.
Applications of 4a2 diamond cup wheels: used for grinding top, face and side grinding the circular saw blades and band saws (made of tungsten carbide, cermet and pcd) , woodwork drills and mills.

Electroplated grinding wheels is an excellent option when an aggressive amount of stock removal is required.

A single, uniform layer of diamond or CBN crystal is electroplated to a precision machined steel surface.