Long life Metal bond diamond grinding wheels for grinding ceramic and glass

Resin bonded grinding wheel is one of the most representative bond types used for super-abrasive grinding wheels. In general, it shows an excellent compromise between surface roughness, cutability, and long lifetime.
It’s mainly used for carbide, HSS, and ceramic cutting tool grinding applications.
(Genentech GB series)

Feature:
High stability in dry & wet conditions
Application:
General grinding of tungsten-carbide, HSS, Ferrous & Nonferrous metals

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

► Application: Grinding engine valves (inlet valves and exhaust valves) in cars, motorcycles, trucks, and other engine valves
► Speed of CBN Wheel: 80-140 m/s
► No need to dress

►It is used for grinding and cylindrical grinding of cemented carbide measuring tools, tungsten steel, high-speed steel, alloy steel, glass, precious stones, jade, jade, amber, beeswax, magnetic materials, ceramics, molds, etc..
►And can also be used for plunge grinding and forming Grinding is an ideal tool for grinding hard and brittle materials and hard alloys due to the characteristics of diamond abrasives (high hardness, high compressive strength, and good wear resistance).

Bonded of Grinding Wheel: resin diamond & cbn wheel, electroplated diamond & cbn wheel
4 axis CNC tool grinding wheel is used for grinding , sharpening and regrinding drill (2 tips, 3 tips), milling cutter, tap (2 tips, 3 tips, 4tip), reamer (4tips, 6tips, 8tips), carving cutter and gun drill, etc

— High-precision, high-efficiency
— Center-going, step-difference forming external cylindrical grinding
— The punches and needles are rough and finely ground at one time, and the finish is high
— With less frequent dressing in the case of vitrified CBN wheels or without dressing in the case of plated CBN wheels

Last week, Moresuperhard participated in the 2nd conference on ceramic technology for semiconductor industry.

1. Moresuperhard Rockwell hardness tester series combines complex design with technical innovation.

2.A wealth of comfort functions make operation easy, safe, and fast. Modern software and interfaces allow time-saving automation and integration of the hardness tester into any lab.

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.
Application: grinding camshaft in automobile

– Semi Closed Grinder
– Full Cover Grinder
– With Manipulator Grinder
– With Robot Grinder
CNC cylindrical grinder can not only be available for producing shapes like cylinders, but also shapes including cam, ellipse, or crankshaft
CNC grinding machines offer greater flexibility and easier operation

Diamond CNC grinding wheels are mainly used for the processing and grinding of grooving, shovel back and end teeth of CNC tools such as solid carbide, high-speed steel, stainless steel drills, milling cutters and reamers

Moresuperhard provides qualified services For DANOBAT Precision Grinding Machines.
Centerless grinding models：VG, DVG

► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

► Steady drilling with better smoothness
► Free drilling and long lifespan
► No damage to the edge
► High drilling efficiency

► Suitable for all kinds of electric grinders, lapping machines, etc., grinding, lapping, surface grinding, efficient and fast
► Suitable for sandblasting, agate, glass, mold, etc., polishing, engraving, edge grinding and sewing, etc., efficient and save a lot of time
► The focus of the diamond ball grinding head is engraving, U-shaped surface engraving and hollow engraving
► To ensure the life of the tool, cooling with water is required, as the diamond will undergo patterning and wear due to overheating.

Moresuperhard provides customized resin or electroplated diamond belts. There are many grinding advantages such as sharpness, durability, flexibility, and dry or wet grinding for diamond sanding abrasive belts with various patterns. Please choose different design patterns according to your needs.

Type: 1A1 & 1A1R
Application: cutting tungsten carbide, alloys, quartz, ceramics, glass, carbon fibre composites, fiber glass, HSS, Hardened Steel and other ferrous material.

► Model: 1A1, 1V1, 14A1, 3A1
► Application: fluting end mill, drill, cutter
► Advantages of flute wheel
* Online truing & dressing capability lower tooling cost
* Better edge quality

— Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws
— Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc
— Bonded: Resin bond, vitrified bond
— Grinding Machine: Vollmer, Woodtronic, Akemat, Widma and so on

► Grinding, regrind pcd, pcbn, cvd tools
► Bonded: vitrified bond, resin bond, metal bond
► Width: 1mm – 20mm

► Up to #10000 for super finish
► Cutting-edge chipping <5 μm ► Provide dressing wheel to dress PCD grinding wheel

► Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc
► Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc
► Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.

Flute grinding wheels are specially engineered high density (near zero porosity), resin bonded wheels which ensure that the form is generated with utmost precision and finesse.
Features Of Flute Grinding Wheel
* High intensityperipheral speed 80m/s
* Anti-impact:bearing larger grinding pressure
* Suitable self-sharpening:larger remove grinding without burning
* Excellent balance:no vibration cracks

Grain size selection of vitrified diamond grinding wheel
► W40(500# D35) W28(D20) Rough Grinding.
► W20 (800# -1000#, D20) Universal Grinding.
► W10 (1500# D15A) W7 (2000# D15B) Finish Grinding.
► W5 (3000# D7) W3.5 (4000# D3) Super Finish Grinding.
Vitrified diamond grinding wheels for grinding PCD & PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc

Brazing diamond tool is a tool product which solders a layer of diamond firmly on the metal matrix through the melting process of metal solder. This kind of product has the characteristics of higher efficiency, the long service life of a single diamond particle and high grinding accuracy. The main products cover all coarse and medium-sized electroplated diamond tools and some hot-pressed diamond tools.
In order to avoid the problems of low holding power, small chip space, low exposure height and easy falling off caused by traditional manufacturing methods, and to make greater use of the advantages of single-layer diamond tools, brazing technology has been applied to the field of diamond tools manufacturing since 2000 and has developed rapidly. Brazing technology, as a new manufacturing method of diamond tools, has attracted wide attention all over the world.

• the manufacture of ball and roller bearings,for grinding raceway profiles.
• drive technology for manufacturing linear guides, ball screws, gear teeth or racks.
• turbine industry for grinding the blades as well as the blade root and fir tree profiles.
• the automotive and -supply industry for grinding camshafts, crankshafts and gear shafts, fuel injection components, piston rings, joints, ball screw drives etc.
• grinding of precision tools such as taps, twist drills, milling cutters, reamers etc.
• general mechanical engineering for grinding hydraulic or pump components.

Diamond and cbn wheels are widely used for grinding cnc cutting tools, such as tungsten carbide, high speed steel (HSS), stainless drill ,end mill and reamer.
Model: 1a1, 14a1, 11v9, 1v1, 12v9, 14f1
Bonded: resin bond/ hybrid bond grinding wheel
The applicable CNC machines include, Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner