Long life Metal bond diamond grinding wheels for grinding ceramic and glass

Applications of diamond glass saw blade: cutting different types of glass (such as glass mosaic, sheet glass, crystallized glass, glass tile, coated glass, etc)
Size of glass cutting blades: 4″- 16″
►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use

Resin bond diamond & CBN grinding wheels have features of good self-sharpening, low heat generated during grinding, not easy to block and reduce the phenomenon of working burns during grinding. Resin bond has a certain elasticity and is conducive to improving the roughness of the workpiece surface, mainly used for fine grinding, semi-fine grinding, sharpening grinding, polishing and other processes. Therefore, resin bond diamond and CBN grinding wheels are widely used in the field of grinding and cutting.

► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor .
► Body type: ID Wheel with Shank, ID Wheel without Shank
► Model type: 1A8, 1A1W, 1A1, DWA
► We can offer: abrasive internal grinding wheel (PA, SG), CBN internal grinding wheel, Diamond internal grinding wheel

Vacuum brazed diamond grinding wheels are used for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profiles in the foundry industry.

Application Of Diamond/CBN Glass Wheels
Glass grinding and edging, coarse grinding, middle grinding and fine grinding etc.
* Full segment wheel
* Internal segment wheel
* Continuous wheel
Glass grinding and edging, coarse grinding, middle grinding and fine grinding etc.

1. High production efficiency, long service life and low cost of dressing of individual parts.
2. It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3.For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4. Easy to operate.
5. High utilization of CNC machine , easy to achieve automation and mass production.

Cylindrical Grinder Models: FX27P-60 CNC, FX32P-100 CNC
– Semi Closed Grinder
– Full Cover Grinder
– With Manipulator Grinder
– With Robot Grinder

CNC cylindrical grinder can not only be available for producing shapes like cylinders, but also shapes including cam, ellipse, or crankshaft

■ Due to its self-sharpening, resin bond wheel is easy to use and is suitable for roughing – finishing.
■ Due to moderate abrasive holding strength and wear-resistance, this wheel is suitable for roughing with free cutting.
■ Due to elasticity, this wheel using fine grits is suitable for finishing.

► Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc
► Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc
► Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc

Moresuperhard’s diamond dressing rolls are used successfully in different applications. Dressing with rotating diamond tools has been found to be a reliable technique in series and performance grinding processes, especially those applications using vitrified bonded grinding wheels.

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.
Application: grinding camshaft in automobile

Advantages of resin diamond grinding wheel:
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide , resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels

Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

Moresuperhard provides qualified services For DANOBAT Precision Grinding Machines.
Centerless grinding models：VG, DVG

► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

► Application: grinding carbide, ceramic, magnetic materials, stainless steel bar, PCD & PCBN compositives
► Model: 1A1 , 6A1, 9A1
► Bonded Type: Resin bond, Metal bond
► Centerless Grinder Machine: Koyo, Crystec, Dedtru, Landis , Okuma, Paragon, Royal Master, Unison, WMV

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with vitrified grinding wheels the effect is more outstanding. The diameter range, the thickness range and the grit size range can be customerized according to customers’ requirement.

► Finishing or lapping operations are carried out by resin wheels to provide a good surface finish.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Moresuperhard has been developed superabrasive diamond wheel to dressing vitrified diamond pcd grinding wheel.
Advatages : compared with conventional grinding wheel, the diamond dressing wheel has good shape preserving property.
White corundum grinding cup wheels are used for dressing Coborn RG9 PCD Tool Grinding Wheels. Grinding wheels for dressing vitrified diamond PCD grinding wheels.

► Application: back thinning, front grinding and fine grinding of discrete devices, integrated circuit substrate silicon wafers, sapphire epitaxial wafers, silicon wafers, gallium arsenide, GaN wafers, silicon-based chips, etc

► Grinding Machines: NTS, SHUWA, ENGIS, Okamoto , Disco, TSK and STRASBAUGH, etc
► Bonded: Vitrified bond & Resin bond
► Diameter (mm): 200mm, 250mm, 280mm, 300mm, 350mm

Used for machining HSS, tool steel, stainless steel, mold steel and titanium alloy etc。
Metal bond grinding wheel is made from the sintering of alloy powders and other fillers with either diamond grains or CBN grains. Compared to resin bond wheels, metal bond wheels provide longer using life and better shape retention。

Cylindrical Grinder Models: FX27P-60 CNC, FX32P-100 CNC
– Semi Closed Grinder
– Full Cover Grinder
– With Manipulator Grinder
– With Robot Grinder

CNC cylindrical grinder can not only be available for producing shapes like cylinders, but also shapes including cam, ellipse, or crankshaft

1. High production efficiency, long service life and low cost of dressing of individual parts.
2. It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3. For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4. Easy to operate.
5. High utilization of CNC machine , easy to achieve automation and mass production.

► Grinding Indexable inserts (tungsten carbide inserts, ceramic inserts, CBN inserts)
► Model: 6A2T, 6A2M, 11A2B, 12A2T
► Grinding Machine: WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

We provide a full range of thermal spray coating solutions and services which includes:
► OD cylindrical grinding wheel (1A1 shape)
► Diamond sanding belts
► Diamond internal grinding wheel
► Diamond honing stone
Model: 1A1 diamond wheel (diameter up to 1100mm)

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Moresuperhard’s diamond profile roller dressers are used mainly in the turbine, automobile and tool manufacturing industries and are ideal for the following grinding processes:

CD / non CD (Continuous Dressing)
HSCD (High-Speed Continuous Dressing)
IPD (In Process Dressing)
High-speed pendulum grinding

vitrified diamond grinding wheels are used for PCD cutting tools, PCBN cutting tools, CVD tools, milling cutter, reamer, drill and other cutting tools grinding and sharpening.
Applicable machine: Ewag, Anca, COBORN, Farman and other PCD grinding machine .
For more information about pcd tools grinding, please contact us at any time .

Moresuperhard provides a line of solution and services for ultra performance tools grinding on CNC machines. Our services include,
► Fluting
► Gashing clear edge and relief angle
► OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc
Our Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

Advantages of vitrified diamond wheels for PCD and PCBN tools :
* The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good Self-Sharpening, High Grinding Efficiency, High Wear Resistance And Less Abrasive Grain Consumption
* High Precision Workpiece. PCD Tools Can Reach High Efficiency, Good Surface Finish And Edge No Chipping
* Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine