Precision grinding tools for the semiconductor industry

A diamond dresser is a diamond tool used for processing (truing/dressing) and molding (forming) to correct dulling, clogging, and peripheral runout of general whetstones and diamond/CBN wheels to restore their good sharpness.
Dressers include rotary and stationary, single stone and multi-stone, implementation, and total shape. Each is used depending on the application and the workpiece.
Moresuperhard provides qualified diamond dressers.
* High accuracy
* Great consistency
* High cost-effectiveness

Grain size selection of vitrified diamond grinding wheel
► W40(500# D35) W28(D20) Rough Grinding.

► W20 (800# -1000#, D20) Universal Grinding.
► W10 (1500# D15A) W7 (2000# D15B) Finish Grinding.
► W5 (3000# D7) W3.5 (4000# D3) Super Finish Grinding.

Good self-sharpening and superb grinding efficiency
D750*H305&T75*X10mm
Good for grinding and processing hard and brittle materials such as ceramics, glass and tungsten carbide.

► Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws
► Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc
► Bonded: Resin bond, vitrified bond
► Grinding Machine: Vollmer, Woodtronic, Akemat, Widma and so on

Moresuperhard provide cutting tools (carbide, cermet, pcd/pcbn, cvd, mcd) grinding and regrinding service and solution.
The grinding wheels include, vitrified diamond wheel, resin diamond wheel, metal bond grinding wheel

► Edge wheel for silicon and sapphire wafer edge grinding. A small diameter wheel is used for notch grinding
► Metal diamond wheel for rough grinding to get an accurate edge profile
► Resin diamond wheel for finish grinding to get good surface roughness

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

5 axis cnc diamond grinding wheels are used for grinding carbide and HSS. (such as drill, end mill, reamer)
A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding
Model of cnc wheels: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc

Vitrified bond diamond grinding wheels for high speed and high efficiency grinding PCD, PCBN cylindrical grinding, automotive engine processing, carbide, ceramic, quratz, glass, silicon wafer, thermal spray coating and magnetic materials, etc

► Model: 1A1, 1V1, 14A1, 3A1
► Application: fluting end mill, drill, cutter
► Advantages of flute wheel
* Online truing & dressing capability lower tooling cost
* Better edge quality

►Material: Diamond
►Surface Treatment: As the picture shows
►Type: Bullet/Inverted Trapezoid/Ball/Round Head Cylinder/Flat Head Cylinder
►Tip Diameter：12mm 14mm 16mm 18mm 20mm 25mm or be customized.
►Shank Diameter：6mm, 6.35mm or be customized.

Resin bond diamond & CBN grinding wheels have features of good self-sharpening, low heat generated during grinding, not easy to block and reduce the phenomenon of working burns during grinding. Resin bond has a certain elasticity and is conducive to improving the roughness of the workpiece surface, mainly used for fine grinding, semi-fine grinding, sharpening grinding, polishing and other processes. Therefore, resin bond diamond and CBN grinding wheels are widely used in the field of grinding and cutting.

Moresuperhard provides our Korean customers with the PDC cutter blanks, and he uses them to drill into soft and intermediate-hardness stratum.

Application: sculpturing, dressing and internal grinding carbide, ceramic,glass, stones, marble,etc

Types of internal grinding wheel:
* vitrified cbn internal grinding wheel
* resin diamond & cbn internal wheel
* electroplated diamond mounted points
* abrasive internal grinding wheel

We provide a full range of thermal spray coating solutions and services which includes:
► OD cylindrical grinding wheel (1A1 shape)
► Diamond sanding belts
► Diamond internal grinding wheel
► Diamond honing stone
Model: 1A1 diamond wheel (diameter up to 1100mm)

1. High production efficiency, long service life and low cost of dressing of individual parts.
2. It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3.For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4. Easy to operate.
5. High utilization of CNC machine , easy to achieve automation and mass production.

Vitrified diamond grinding wheels are suitable for grinding, regrinding cutting tools (such as carbide, ceramic, cermet, pcd, pcbn, cvd, mcd)
Custom PCD tools, CBN tools, CVD diamond tools and Mono Crystal diamond tools cutting, brazing, grinding, sharpening, regrind and retipped service and solution.

Resin bonded grinding wheel is one of the most representative bond types used for super-abrasive grinding wheels. In general, it shows an excellent compromise between surface roughness, cutability, and long lifetime.
It’s mainly used for carbide, HSS, and ceramic cutting tool grinding applications.
(Genentech GB series)

Feature:
High stability in dry & wet conditions
Application:
General grinding of tungsten-carbide, HSS, Ferrous & Nonferrous metals

Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws.
Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc
Bonded: Resin bond, vitrified bond
Grinding Machine: Vollmer, Woodtronic, Akemat, Widma and so on

►High strength cast iron machine body
►Constant temperature cooling and unloading device can be configured
►Digital size control system
►Compressed protection for upper working disc

► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor .

► Body type: ID Wheel with Shank, ID Wheel without Shank
► Model type: 1A8, 1A1W, 1A1, DWA
► We can offer: abrasive internal grinding wheels (PA, SG), CBN internal grinding wheels, Diamond internal grinding wheel

► Good concentricity, less runout, small tolerance
► Round hole/Face/Square hole/Arc/Groove/ Spherical/ contour grinding
► Bond: resin bond/ electroplated/ vitrified
► Grinding machine: Moore, Hauser, Mitsuiseiki, Waida and Jingtian, etc.
► Grit：40 #-1000#