150mm Resin Bond Lathe Grinding Diamond Wheel for HSS Tools

► Application: back thinning, front grinding and fine grinding of discrete devices, integrated circuit substrate silicon wafers, sapphire epitaxial wafers, silicon wafers, gallium arsenide, GaN wafers, silicon-based chips, etc

► Grinding Machines: NTS, SHUWA, ENGIS, Okamoto , Disco, TSK and STRASBAUGH, etc
► Bonded: Vitrified bond & Resin bond
► Diameter (mm): 200mm, 250mm, 280mm, 300mm, 350mm

Resin Bond diamond and CBN grinding wheels are made of either phenolic or polyimide resins. Pressure and heat are utilized to bond the resin to our grinding wheel cores.
Moresuperhard’s phenolic bonded wheels can be utilized in dry or wet applications.
Our polyimide bonded wheels are best utilized in water or oil-based coolants for improved form holding, typically required in CNC tool and cutter applications.
Moresuperhard produces wheel sizes from 1in. (25mm) to 28 inches (720mm) and grit sizes from 40 to 3000 are available.

Electroplated tools consist of a single layer of super abrasive grains (Diamond or CBN) fixed on the blank by a nickel galvanic process. The thickness of the nickel-coating is always around half of the diameter of the diamond.
Electroplated bond grinding wheels are mainly used for machining tungsten carbide, ceramics, glass, composite, sapphire, high-speed steel, tool steel, mold steel, stainless steel, cast iron, and so on.

Main Features
1. free cutting action
2. sharp grinding

3. high removal rate
4. good precision
5. without dressing

► Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc
► Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc
► Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc

Advantages of vitrified diamond wheels for PCD and PCBN tools :
* The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good Self-Sharpening, High Grinding Efficiency, High Wear Resistance And Less Abrasive Grain Consumption
* High Precision Workpiece. PCD Tools Can Reach High Efficiency, Good Surface Finish And Edge No Chipping
* Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine

► Applications: polishing and faceting gemstones (jade, crystal, agate), spinel, sapphire, jewelry, glass artwork, and precision machining industry
► Bonded: resin bond, electroplated bond
► The grain size up to #15000
Features
Backed by a strong Aluminum base, these laps have a sturdy construction and last long.
Perfect for polishing soft gemstones.
Perfectly flat and parallel to the surface to ensure great balance and accuracy.

The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on.

Resin bond diamond & CBN grinding wheels have features of good self-sharpening, low heat generated during grinding, not easy to block and reduce the phenomenon of working burns during grinding. Resin bond has a certain elasticity and is conducive to improving the roughness of the workpiece surface, mainly used for fine grinding, semi-fine grinding, sharpening grinding, polishing and other processes. Therefore, resin bond diamond and CBN grinding wheels are widely used in the field of grinding and cutting.
Main Application
Resin bond grinding wheels have strong competitive advantages in the processing fields of carbide tools, ceramics, glass, PCBN tools, PDC cutter, Steel, cast iron, electronic information components precision cutting etc.

The diamond resin grinding wheel has a good polishing effect. The grinding wheel is sharp and not easy to be blocked during grinding.
The specific characteristics are as follows:
1. The grinding efficiency is high, and the grinding wheel consumption is relatively slow;
2. Good self-sharpening, low heat generation during grinding, not easy to block, reducing the phenomenon of work burns during grinding;
3. The grinding wheel has a certain elasticity, which is conducive to improving the roughness of the workpiece surface. It is mainly used for fine grinding, semi-fine grinding, knife grinding, polishing and other processes;
4. The diamond resin grinding wheel is cured at low temperature, the production cycle is short, and the equipment and supply process is relatively simple; due to the fluidity of the resin, it is easy to form a grinding wheel with complex surfaces

Selected diamond abrasive grains
Resin bond which has high precision
Diameter 125mm, Hole 20mm Grit 150#
Used for tungsten carbide, optical glass, gem
Default grit is 150#,Customized shape size and grit is available.

Good self-sharpening and superb grinding efficiency
D750*H305&T75*X10mm
Good for grinding and processing hard and brittle materials such as ceramics, glass and tungsten carbide.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Our film belt is ：
1. with high grinding consistency
2. with high grinding capacity to achieve the precise polishing effect
3. with high flexibility to achieve the ideal surface polishing effect
4. Suitable for dry polishing.

► Application: grinding various precision ceramic

► Bonded: resin bond & vitrified bond

► Correct choice of grain size and bonded
* Usually rough grinding uses D126, D91 (Resin bond &Vitrified bond)
* Semi-rough grinding uses D76, D64, D54, D46 (Resin bond & Vitrified bond)
* Semi-finish grinding uses D25, D20 (Resin bond &Vitrified bond)
* Finishing grinding uses D15 (Resin bond)
* Super finishing uses D7, D1 (Resin bond)

Moresuperhard provides our Korean customers with the PDC cutter blanks, and he uses them to drill into soft and intermediate-hardness stratum.

► Applications: polishing and faceting gemstones (jade, crystal, agate), spinel, sapphire, jewelry, glass artwork, and precision machining industry
► Bonded: resin bond, electroplated bond
► The grain size up to #15000
Features
Backed by a strong Aluminum base, these laps have a sturdy construction and last long.
Perfect for polishing soft gemstones.
Perfectly flat and parallel to the surface to ensure great balance and accuracy.

A diamond dresser is a diamond tool used for processing (truing/dressing) and molding (forming) to correct dulling, clogging, and peripheral runout of general whetstones and diamond/CBN wheels to restore their good sharpness.
Dressers include rotary and stationary, single stone and multi-stone, implementation, and total shape. Each is used depending on the application and the workpiece.
Moresuperhard provides qualified diamond dressers.
* High accuracy
* Great consistency
* High cost-effectiveness

The function of a profile roller dresser is to achieve a geometric profile and the desired wheel topography. The coordinated system of the Moresuperhard diamond roller dresser with the corresponding grinding wheel reduces thermal stress on the workpiece, enabling you to achieve optimum grinding results.

* High accuracy
* Great consistency
* High cost-effectiveness

►It is used for grinding and cylindrical grinding of cemented carbide measuring tools, tungsten steel, high-speed steel, alloy steel, glass, precious stones, jade, jade, amber, beeswax, magnetic materials, ceramics, molds, etc..
►And can also be used for plunge grinding and forming Grinding is an ideal tool for grinding hard and brittle materials and hard alloys due to the characteristics of diamond abrasives (high hardness, high compressive strength, and good wear resistance).

Electroplated Adjustable and Stationary Diamond Reamer will be useful in such cases where work errors are made. We can easily correct possible geometrical hole errors made from the previous production process. Diamond reamers are the best tools for hole finishing of cast iron-based hydraulic parts, ferrous automobile parts, etc.

Selected diamond abrasive grains
Resin bond which has high precision
Diameter 125mm, Hole 20mm Grit 150#
Used for tungsten carbide, optical glass, gem
Default grit is 150#, Customized shape size and grit is available.

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
External grinding models：CG, PG, LG, HG, WT, mBTG-DANTIP,
Internal grinding models: ID, IRD,ILD, IED.

► Vitrified diamond/CBN grinding wheels
► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.

CBN wheels outperform common stone wheels in many ways. Features: Made from a steel core and will run smoother on all grinders.
NO WEAR – CBN wheels retain their shape and size so no resetting of your jigs.
FINE AND EVEN FINISH TO WOODTURNING TOOLS – 180 grit gives a fine and even finish to your tools with only light pressure required.
NO BURNT OR BLUE EDGES – Cool cutting provides no burnt or blue edges with a smooth grinding experience from 100 to 3500 RPM.
NO DRESSING OR CONDITIONING REQUIRED – A CBN wheel is designed for sharpening high speed steels and will withstand the friction from grinding with much less heat produced than a diamond wheel.

More SuperHard can provide super abrasive tools for machining engines, chassis and transmission components in all kinds of industries.
Our products can be customized according to customer needs.