Moresuperhard’s grinding Solutions for DANOBAT Grinders

►Diamond coated head. Wear-resistant, close to the sand surface, not easy to fall off, maintains sharpness, long wear. 
►Its surface can be cleaned and restored to regain its original shape by using a dressing stone. 

►Can be installed on the electronic grinder, hanging mill and hand electric drill (not included here).
►Used for sculpturing, dressing, precision grinding and internal grinding carbide in ceramic, glass, precious stone, alloy and many other abrasive materials.
►Adding water when using the Diamond grinding head is good, can improve the sharpness and the life of the grinding needle.

• the manufacture of ball and roller bearings,for grinding raceway profiles.
• drive technology for manufacturing linear guides, ball screws, gear teeth or racks.
• turbine industry for grinding the blades as well as the blade root and fir tree profiles.
• the automotive and -supply industry for grinding camshafts, crankshafts and gear shafts, fuel injection components, piston rings, joints, ball screw drives etc.
• grinding of precision tools such as taps, twist drills, milling cutters, reamers etc.
• general mechanical engineering for grinding hydraulic or pump components.

5 axis cnc diamond grinding wheels are used for grinding carbide and HSS. (such as drill, end mill, reamer)
A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding
Model of cnc wheels: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc

Metal bonded diamond wheels are best suited for edge rough grinding and have coarser diamonds for higher material removal. The diamonds are embedded in a sintered metal matrix. These wheels can either have a segmented pattern for edge rough grinding or a continuous pattern for fine grinding.
Features:
Wear resistant with a longer service life
The higher material removal rate
High grinding efficiency

More Superhard provides precise solutions for cylindrical grinding PDC cutter, repairing PDC drill bits in Oil & Gas industry. We can supply diamond tools include,
► Vitrified Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits
► Resin Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits
► Cylindrical Diamond Wheel for PDC Cutter chamfer grinding
Model: 1A1,14A1 diamond wheel (diameter up to 1100mm)

PCD materials are mainly divided into three categories according to the particle size:
coarse particle size (20-50μm),
medium particle size (about 10μm)
fine particle size (-5μm).
The coarser the particle size, the more difficult it is to grind. The coarse particle size tends to be jagged after grinding. , The quality is poor, but the wear resistance is the strongest; the fine-grained grinding is easier, and the quality of the cutting edge after grinding is better.
Vitrified diamond grinding wheels are used for grinding pcd cbn carbide ceramic cermet cutting tools

► Vitrified bond and Resin bond: vitrified bond has a longer lifespan and higher efficiency than resin bond
► Used for the cylindrical grinding of tungsten carbide
► Models: 6A2(Diameter: 100mm-1200mm)

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.

Vitrified diamond grinding wheels for grinding PCD & PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc
Grain size selection of vitrified diamond grinding wheel
► W40(500# D35) W28(D20) Rough Grinding.
► W20 (800# -1000#, D20) Universal Grinding.
► W10 (1500# D15A) W7 (2000# D15B) Finish Grinding.
► W5 (3000# D7) W3.5 (4000# D3) Super Finish Grinding.

Moresuperhard provides precise solutions for cylindrical grinding PDC cutter, repairing PDC drill bits in Oil & Gas industry. We can supply diamond tools include,
► Vitrified/Resin Diamond/CBN Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits
► Resin Diamond/CBN Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits
► Cylindrical Diamond/CBN Wheel for PDC Cutter chamfer grinding
Model: 1A1 diamond/CBN wheel (diameter up to 1100mm)

Vitrified bond CBN Grinding Wheel is suitable for high-efficient heavy grinding of a camshaft of automobile parts. The wheel speed is 80m/s-160m/s, designed to be used on CNC Cam Grinders like Toyoda, Schaudt, Landis, Junker, etc.
Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor.

Moresuperhard’s customer uses a Japanese Koyo vertical double-end grinding machine with a rotary feedthrough type to grind air conditioning compressor slides.

Vitrified diamond grinding wheels are suitable for grinding, regrinding cutting tools (such as carbide, ceramic, cermet, pcd, pcbn, cvd, mcd)
Custom PCD tools, CBN tools, CVD diamond tools and Mono Crystal diamond tools cutting, brazing, grinding, sharpening, regrind and retipped service and solution.

Moresuperhard can offer high-quality diamond internal grinding wheels (PA, SG), CBN internal grinding wheel, and diamond internal grinding wheels for hydraulic tappets/hydraulic valve lifters grinding.

Details about Moresuperhard’s internal grinding wheels:

► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor .
► Body type: ID Wheel with Shank, ID Wheel without Shank
► Model type: 1A8, 1A1W, 1A1, DWA

Manufacturing processes for silicon semiconductor
Silicon Ingot ⇒ Cropping(electroplated bandsaw) ⇒ Cylindrical / Flat Grinding Silicon Rod ⇒ Ingot Silicon (diamond wire) ⇒ Lapping (double side wheel/polishing pad) ⇒ Edge Grinding ⇒ Surface grinding ⇒ polishing⇒ wafer⇒ patterning ⇒ back grinding (vitrified / resin wheels) ⇒ dicing (dicing blades)⇒ chips ⇒ molding ⇒ packaging

More superhard provides a line of solution and services for ultra performance tools grinding on CNC machines. Our services include,
► Fluting
► Gashing clear edge and relief angle
► OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc
Our Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.

Main Application
Resin bond grinding wheels have strong competitive advantages in the processing fields of carbide tools, ceramics, glass, PCBN tools, PDC cutter, Steel, cast iron, electronic information components precision cutting etc.

Advantages of vitrified diamond wheels for PCD and PCBN tools :
* The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good Self-Sharpening, High Grinding Efficiency, High Wear Resistance And Less Abrasive Grain Consumption
* High Precision Workpiece. PCD Tools Can Reach High Efficiency, Good Surface Finish And Edge No Chipping
* Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine

► Grinding, regrind pcd, pcbn, cvd tools
► Bonded: vitrified bond, resin bond, metal bond
► Width: 1mm – 20mm

► Up to #10000 for super finish
► Cutting-edge chipping <5 μm ► Provide dressing wheel to dress PCD grinding wheel

A hybrid structure of special metal bond having good sharpness and resin bond. The outstanding sharpness realized by the micro-segment effect of special metal bond layer and the resin bond matrix enables high efficiency and high quality grinding of difficult-to-cut cermet materials.
Features:
Outstanding sharpness and long life realized. High-quality surfaces produced.
Applications:
Circumference grinding of hard-to-cut cermet, surface grinding, various grinding of cemented carbide and hard-to-cut ceramics

► Edge wheel for silicon and sapphire wafer edge grinding. A small diameter wheel is used for notch grinding
► Metal diamond wheel for rough grinding to get an accurate edge profile
► Resin diamond wheel for finish grinding to get good surface roughness

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

The bond strength of this type of diamond grinding wheel is weaker than that of other wheels. The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on

Moresuperhard provides customized resin or electroplated diamond belts. There are many grinding advantages such as sharpness, durability, flexibility, and dry or wet grinding for diamond sanding abrasive belts with various patterns. Please choose different design patterns according to your needs.

►It is used for grinding and cylindrical grinding of cemented carbide measuring tools, tungsten steel, high-speed steel, alloy steel, glass, precious stones, jade, jade, amber, beeswax, magnetic materials, ceramics, molds, etc..
►And can also be used for plunge grinding and forming Grinding is an ideal tool for grinding hard and brittle materials and hard alloys due to the characteristics of diamond abrasives (high hardness, high compressive strength, and good wear resistance).

►High Precision Centerless Grinding Machines Models:
-FX12CNC
-FX18CNC-4

►Broad Applications:
-Automotive Industry: shafts, pins, valves, and bearings
-Aerospace Industry: turbine shafts, landing gear components, and fuel system parts
-Medical Industry
-Tool and Die Industry
-Bearings industry
-Tool and Die Industry: cutting tools, punches, and dies with high accuracy and surface quality

Our film belt is ：
1. with high grinding consistency
2. with high grinding capacity to achieve the precise polishing effect
3. with high flexibility to achieve the ideal surface polishing effect
4. Suitable for dry polishing.

Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.

► Suitable for all kinds of electric grinders, lapping machines, etc., grinding, lapping, surface grinding, efficient and fast
► Suitable for sandblasting, agate, glass, mold, etc., polishing, engraving, edge grinding and sewing, etc., efficient and save a lot of time
► The focus of the diamond ball grinding head is engraving, U-shaped surface engraving and hollow engraving
► To ensure the life of the tool, cooling with water is required, as the diamond will undergo patterning and wear due to overheating.