Resin Grinding Wheels Processing Nozzles for DANOBAT Grinder

Resin diamond grinding wheels are widely used in semi-precision grinding, fine grinding and polishing of cemented carbide tools, PDC cutter, PDC drill bits, ceramics, magnetic materials, crystals and face of quartz, etc

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

We provide a full range of thermal spray coating solutions and services which includes:
► OD cylindrical grinding wheel (1A1 shape)
► Diamond sanding belts
► Diamond internal grinding wheel
► Diamond honing stone
Model: 1A1 diamond wheel (diameter up to 1100mm)

High Precision Resin diamond grinding wheels are widely used in semi-precision grinding, fine grinding and polishing of cemented carbide tools, PDC cutter, PDC drill bits, ceramics, magnetic materials, crystals and other materials.
Size of resin bonded diamond wheel: D60* 12.7* 19* 10MM

Resin CBN grinding wheels are specially used for hss gear hob cutter grinding.
Models of resin cbn wheels: 4V9, 4BT9, 4V4, 14EE1
Bonded: resin bond, metal bond

Manufacturing processes for silicon semicond
Silicon Ingot ⇒ Cropping(electroplated bandsaw) ⇒ Cylindrical / Flat Grinding Silicon Rod ⇒ Ingot Silicon (diamond wire) ⇒ Lapping (double side wheel/polishing pad) ⇒ Edge Grinding ⇒ Surface grinding ⇒ polishing⇒ wafer⇒ patterning ⇒ back grinding (vitrified / resin wheels) ⇒ dicing (dicing blades)⇒ chips ⇒ molding ⇒ packaging
Moresuperhard provides a full range of silicon wafer grinding solution and service.

Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding ,double disc grinding and slot grinding of most precision workpieces.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Application of cbn grinding wheels: forming and grinding of high speed steel (hss) gear hob and thread cutting tools
Width of CBN wheel abrasive layer is generally 3mm -5mm, and the thickness is between 2mm
Circular runout and axial runout value of the grinding wheel < 0.01 mm Used Green silicon carbide grinding wheel dressing

Type: 1A1 & 1A1R
Application: cutting tungsten carbide, alloys, quartz, ceramics, glass, carbon fibre composites, fiber glass, HSS, Hardened Steel and other ferrous material.

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
External grinding models：CG, PG, LG, HG, WT, mBTG-DANTIP,
Internal grinding models: ID, IRD,ILD, IED.

► Vitrified diamond/CBN grinding wheels
► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

Peripheral Diamond Grinding wheels are used for indexable inserts grinding.
Peripheral Grinding tungsten carbide inserts, ceramic inserts, cermet, pcd and cbn inserts
Model: 6A2T, 6A2M, 11A2B, 12A2T
Bonded: resin bond and vitrified bond

The purpose of optical projection grinder PG grinding wheels
1. Curve or angle grinding is required for the workpiece to be tungsten steel or harder steel.
2. Those who have requirements for surface finish and clear angle.
3. The processing accuracy can reach 0.0002 or even 0.0001mm, which has become an indispensable processing method for modern industrial manufacturing.
Common brands of optical projection grinders:
1. Japan WAIDA (24mm inner hole)
2. Japan WASINO (22.23mm inner hole)
3. German PETEWE (22mm inner hole)
Optical projection grinding wheel

Resin diamond & cbn wheels used for machining tungsten carbide cutting tools, ceramic ,magnetic materials, silicon ,glass ,quartz and high speed steel,etc

Resin bond diamond flat wheels has high hardness, high strength and strong grinding ability.
Resin bond diamond wheels are mainly used for flat cylindrical, surface grinding high and hard alloys, non-metallic materials, cutting hard and brittle hard alloys, and non-metallic minerals.
Such as cemented carbide, ceramics, agate, optical glass, semiconductor materials, wear-resistant cast iron, stone, etc.

► Application: grinding carbide, ceramic, magnetic materials, stainless steel bar, PCD & PCBN compositives
► Model: 1A1 , 6A1, 9A1
► Bonded Type: Resin bond, Metal bond
► Centerless Grinder Machine: Koyo, Crystec, Dedtru, Landis , Okuma, Paragon, Royal Master, Unison, WMV

resin diamond centreless (centerless) grinding wheels can perform excellent roundness of the work piece.The workpiece is supported by a work rest blade and set between a rubber regulating wheel that rotates the workpiece and a rotating grinding wheel

Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal.
We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

► Application: carbide, tungsten steel, ceramic , optical glass, sapphire glass, high speed steel, bearing steel, tool steel, stainless steel and cast iron, etc
► Bond: vitrified bond & resin bond
► Diameter: 300- 1500mm

► Provide matching dressing grinding wheel
►Diamond & cbn shapes: cylindrical, hexagonal, square, segmented
► Grinding machines: Wendt WBM, Viotoo, AMT, Stahli, Peter Wolters, Diskus, Agathon T&B, Fujisanki, Supfina, Melchiorre, Koyo, Lam Plan, Speedfam, Kemet, Gardner and other brands.

High Precision optical profile grinding wheels are used for profile grinding punching, grinding and slotting of precision tungsten steel parts, USB, IC, LED and other accessories, long product life, strong cutting force, and improve work efficiency.
Optical profile grinders: WAIDA, WASINO and other projection optical machine

Hob cutter can be used for machining gears, sprockets, turbines and splines.
The advantages of gear hob cutter grinding cbn wheel
Grinding wheel uses end grinding, the outer circle is very thin, can be ground to the bottom of the edge.
good wear resistance and low loss
dry grinding and wet grinding.

Resin diamond grinding discs, diamond lapping discs are used for polishing and faceting gemstones (jade, crystal, agate), spinel, sapphire, jewellery, glass artwork and precision machining industry

Hob cutter can be used for machining gears, sprockets, turbines and splines.
The material of gear hob cutter is divided into: hard alloy and high speed steel. (above HRC60)
Forming and grinding of high speed steel (hss) gear hob and thread cutting tools

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality