Qualified Lapping Discs for Gemstone Grinding

Grinding machine information: The customer mainly makes compressor parts and has LAPMASTER and 20 Speedfam double-end grinding machines.
Processing method: before the polished way more, now consider switching to the grinding way.
Processing details: The compressor valve plate is 420 stainless steel, most of the low carbon steel and bearing steel on the market are more, and there are no successful cases of stainless steel grinding.
Feedback: The rough grinding with diamond double-end grinding discs is very efficient, and the fine grinding with CBN double-end grinding discs is very good in terms of finish.

► Diamond; CBN honing stone, honing stick
► Bonded: metal bond
► Materials of workpiece: carbide,glass and ceramic,cast iron,alloy steel, tool steel, die steel, hardened steel copper, aluminum alloy and other abrasive resistant materials
► Applicable area: fine grinding engine pump body, hydraulic cylinder bore, hydraulic pump inner bore, cylinder block, valve,oil cylinder nozzle, the inner surface of the spline bore and cylinder hole and blind hole of other series.

■ Due to its self-sharpening, the resin bond wheel is easy to use and is suitable for roughing – finishing.
■ Due to moderate abrasive holding strength and wear resistance, this wheel is suitable for roughing with free cutting.
■ Due to elasticity, this wheel using fine grits is suitable for finishing.

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.

MoreSuperhard offers custom precision ceramic grinding, lapping and polishing service and solution.
– diamond and cbn double sided grinding wheels surface grinding ceramic
– diamond cylindrical grinding wheels for technical ceramic
– diamond centerless grinding ceramic
– diamond cut off wheel for cutting ceramic, etc

1. Moresuperhard Rockwell hardness tester series combines complex design with technical innovation.

2.A wealth of comfort functions make operation easy, safe, and fast. Modern software and interfaces allow time-saving automation and integration of the hardness tester into any lab.

Last week, Moresuperhard participated in the 2nd conference on ceramic technology for semiconductor industry.

For Woodworking Industry, Resin bond Diamond and CBN Wheels are the best choices. The applications include sharpening and production grinding. With more than 10 years of experiences, Moresuperhard has developed the premium bonds for this application. We provide both standard specs and Custom made wheels.

1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws.
2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS,
tool steel, and Stellite type material.
3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.

● Natural granite machine bed has a good shock absorption and heat resistance ability, high-hardness and strong anti-abrasion property.
●Automatic full-directionally internal measuring system for both work piece and grinding wheel are efficient and accurate, which ensure the tool machining stability.
● Individualized control panel is visually simple.

A hydraulic tappet is a device for maintaining zero valve clearance in an internal combustion engine. We can offer diamond internal grinding wheels (PA, SG), CBN internal grinding wheel, and diamond internal grinding wheels for hydraulic tappets/hydraulic valve lifters grinding.

Details about Moresuperhard’s internal grinding wheels:

► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor .
► Body type: ID Wheel with Shank, ID Wheel without Shank
► Model type: 1A8, 1A1W, 1A1, DWA

Metal bonded diamond wheels are best suited for edge rough grinding and have coarser diamonds for higher material removal. The diamonds are embedded in a sintered metal matrix. These wheels can either have a segmented pattern for edge rough grinding or a continuous pattern for fine grinding.
Features:
Wear resistant with a longer service life
The higher material removal rate
High grinding efficiency

► Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws
► Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc
► Bonded: Resin bond, vitrified bond
► Grinding Machine: Vollmer, Woodtronic, Akemat, Widma and so on

The compact mechanical structure design and the wide application of advanced manufacturing technology further reduce the footprint of the machine tool, which means that the output per unit area increases and improves the competitiveness of the owner.

Moresuperhard provides a line of solution and services for ultra performance tools grinding on CNC machines. Our services include,
► Fluting
► Gashing clear edge and relief angle
► OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc
Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

► Application: Grinding engine valves (inlet valves and exhaust valves) in cars, motorcycles, trucks, and other engine valves
► Speed of CBN Wheel: 80-140 m/s
► No need to dress

►It is used for grinding and cylindrical grinding of cemented carbide measuring tools, tungsten steel, high-speed steel, alloy steel, glass, precious stones, jade, jade, amber, beeswax, magnetic materials, ceramics, molds, etc..
►And can also be used for plunge grinding and forming Grinding is an ideal tool for grinding hard and brittle materials and hard alloys due to the characteristics of diamond abrasives (high hardness, high compressive strength, and good wear resistance).

Body Material: Aluminum or Steel
Grain size: all grain size can be customized
Usage: grinding, sharpening, polishing
Bond: resin,vitrified,electroplated,metal bond are also available
Work piece: metal,HSS,tungsten carbide,glass,stone…etc
Size: all sizes,like 100mm,150mm,175mm,200mm,250mm….etc

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on.

► Bonded: resin bonded
► Application: precision grinding micro drill tools
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

Resin bond diamond & CBN grinding wheels have features of good self-sharpening, low heat generated during grinding, not easy to block and reduce the phenomenon of working burns during grinding. Resin bond has a certain elasticity and is conducive to improving the roughness of the workpiece surface, mainly used for fine grinding, semi-fine grinding, sharpening grinding, polishing and other processes. Therefore, resin bond diamond and CBN grinding wheels are widely used in the field of grinding and cutting.

Vitrified CBN internal grinding wheels are made of cubic boron nitride abrasives and sintered with metal powder, resin powder and ceramic as a bonding agent to form various shapes of abrasives for industrial grinding, polishing and lapping.

1. High production efficiency, long service life and low cost of dressing of individual parts.
2. It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3.For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4. Easy to operate.
5. High utilization of CNC machine , easy to achieve automation and mass production.

Manufacturing processes for silicon semiconductor
Silicon Ingot ⇒ Cropping(electroplated bandsaw) ⇒ Cylindrical / Flat Grinding Silicon Rod ⇒ Ingot Silicon (diamond wire) ⇒ Lapping (double side wheel/polishing pad) ⇒ Edge Grinding ⇒ Surface grinding ⇒ polishing⇒ wafer⇒ patterning ⇒ back grinding (vitrified / resin wheels) ⇒ dicing (dicing blades)⇒ chips ⇒ molding ⇒ packaging

6a9 Resin bonded diamond cbn grinding wheels are used for grinding tungsten carbide, HSS, milling cutter, reamer and drill, etc
CNC grinding machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

CBN wheels outperform common stone wheels in many ways. Features: Made from a steel core and will run smoother on all grinders.
NO WEAR – CBN wheels retain their shape and size so no resetting of your jigs.
FINE AND EVEN FINISH TO WOODTURNING TOOLS – 180 grit gives a fine and even finish to your tools with only light pressure required.
NO BURNT OR BLUE EDGES – Cool cutting provides no burnt or blue edges with a smooth grinding experience from 100 to 3500 RPM.
NO DRESSING OR CONDITIONING REQUIRED – A CBN wheel is designed for sharpening high speed steels and will withstand the friction from grinding with much less heat produced than a diamond wheel.

► Applications: polishing and faceting gemstones (jade, crystal, agate), spinel, sapphire, jewelry, glass artwork, and precision machining industry
► Bonded: resin bond, electroplated bond
► The grain size up to #15000
Features
Backed by a strong Aluminum base, these laps have a sturdy construction and last long.
Perfect for polishing soft gemstones.
Perfectly flat and parallel to the surface to ensure great balance and accuracy.

Our film belt is ：1. with high grinding consistency ;
2. with high grinding capacity，which can achieve precise polishing effect;
3. with high flexibility to achieve the ideal surface polishing effect；
4. Suitable for dry polishing.

► Bonded: resin bonded
► Application: precision grinding micro drill tools
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

►High Efficiency
►Long Lifespan
►Wide Range of Applications
►Consistent Performance:
►Low Maintenance