Manufacturer Vitrified Ceramic Bond CBN Diamond Grinding Wheel

Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

Resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

Diamond grinding wheels are mainly used for the processing and grinding of grooving, shovel back and end teeth of CNC tools such as solid carbide, high-speed steel, stainless steel drills, milling cutters and reamers.
Bonded: resin bond and hybrid bonded.
Model: 1a1, 1v1, 14a1, 11v9, 12v9, etc

►It is used for grinding and cylindrical grinding of cemented carbide measuring tools, tungsten steel, high-speed steel, alloy steel, glass, precious stones, jade, jade, amber, beeswax, magnetic materials, ceramics, molds, etc..
►And can also be used for plunge grinding and forming Grinding is an ideal tool for grinding hard and brittle materials and hard alloys due to the characteristics of diamond abrasives (high hardness, high compressive strength, and good wear resistance).

Vitrified bond CBN Grinding Wheel is suitable for high-efficient heavy grinding of a camshaft of automobile parts. The wheel speed is 80m/s-160m/s, designed to be used on CNC Cam Grinders like Toyoda, Schaudt, Landis, Junker, etc.
Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor.

►Accurately grinding Tungsten Carbide, Ceramic, Cermet, Steel HRC, Glass and Others, etc.
►Diameter 20- Diameter 900, customized as your request
►CBN+aluminum body

Resin Bond CBN Grinding Wheel feature:
1）high efficiency；
2）abrasion resistance, high consumption
3）Small grinding force, grinding temperature is low
4）high accuracy and good surface quality of the workpiece, the shape of the workpiece stability is good
5）with more pores, grinding is good for chip removal and cooling, not easy to jam, and not easy to burn the workpiece
6）easy sharping

► Single point diamond dressers
► Multi point diamond dressers
► Forming diamond dresser
► Impregnated diamond dressers
Application:dressing straight type conventional abrasive wheels. Dressing ceramic abrasive SG grinding wheels ,simple profiles, thread and gear grinding

For Woodworking Industry, Resin bond Diamond and CBN Wheels are the best choice. The applications include sharpening and production grinding. With more than 10 years of experiences, Moresuperhard has developed the premium bonds for this application. We provide both standard specs and Custom made wheels.

1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws.
2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS,
tool steel, and Stellite type material.
3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.

► Steady drilling with better smoothness
► Free drilling and long lifespan
► No damage to the edge
► High drilling efficiency

► Diamond; CBN honing stone, honing stick
► Bonded: metal bond
► Materials of workpiece: carbide,glass and ceramic,cast iron,alloy steel, tool steel, die steel, hardened steel copper, aluminum alloy and other abrasive resistant materials
► Applicable area: fine grinding engine pump body, hydraulic cylinder bore, hydraulic pump inner bore, cylinder block, valve,oil cylinder nozzle, the inner surface of the spline bore and cylinder hole and blind hole of other series.

Silicon wafer back grinding, resin/vitrified bond diamond wheels are used for back thinning, grinding and fine grinding of apphire epitaxial wafer, silicon wafer, gallium arsenide and GaN wafer

Moresuperhard has different types of Vitrified Diamond Grinding Wheels.

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
Centerless grinding models：ESTARTA-175 / ESTARTA-250, ESTARTA-400 / ESTARTA-650

► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

For Woodworking Industry, Resin bond Diamond and CBN Wheels are the best choices. The applications include sharpening and production grinding. With more than 10 years of experiences, Moresuperhard has developed the premium bonds for this application. We provide both standard specs and Custom made wheels.

1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws.
2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS,
tool steel, and Stellite type material.
3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

► Application: grinding carbide, ceramic, magnetic materials, stainless steel bar, PCD & PCBN compositives
► Model: 1A1 , 6A1, 9A1
► Bonded Type: Resin bond, Metal bond
► Centerless Grinder Machine: Koyo, Crystec, Dedtru, Landis , Okuma, Paragon, Royal Master, Unison, WMV

Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.

Moresuperhard has upgraded the grinding products including grinding wheels and grinding dressers that can perfectly match the DANOBAT’s grinding machine for workpiece grinding, in order to meet the grinding needs of customers who use a specific DANOBAT grinding machine.

Resin bond diamond grinding wheel for grinding and resharpening carbide drills; Resin bond Cubic Boron Nitride grinding wheel for grinding and resharpening high-speed steel drills.
Advantages:
High grinding efficiency；
High material removal rate；
High tools surface finish and good cutting edge quality；
The shape of the grinding wheel is kept well；
High machining accuracy；
Low loss, low thermal damage, no burn of workpiece；
Wear-resistant, long working life；

The bond strength of this type of diamond grinding wheel is weaker than that of other wheels. The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on

Electroplated bond grinding wheels have characteristics of high grain density, sharp grinding, high efficiency, good precision, without dressing etc. The product can be made with various shapes and they are suitable for special complicated profile, super-thin, especially small and other form grinding which have strict requirement on geometry shape and dimension.

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
Centerless grinding models：ESTARTA-175 / ESTARTA-250, ESTARTA-400 / ESTARTA-650

► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

■ Due to its self-sharpening, resin bond wheel is easy to use and is suitable for roughing – finishing.
■ Due to moderate abrasive holding strength and wear-resistance, this wheel is suitable for roughing with free cutting.
■ Due to elasticity, this wheel using fine grits is suitable for finishing.

Resin diamond wheels are used for tungsten carbide tools, automotive glass, PDC, PCD, PCBN, ceramics, sapphire, optical glass, and magnetic materials.
Resin bond diamond grinding wheel features a small grinding force, less grinding heat, good self-sharpening, high efficiency, and high surface finish. It is mainly used for cutting, finish grinding, semi-finish grinding, sharpening, and polishing.

Cylindrical Grinder Accessories
– Precision Spindle
– V and flat guide rail
– C3 Ball Screw
– Precision hand shovel 
– Roller grinding wheel corrector

Conventional cylindrical grinding machine is designed for the grinding of workpieces in single-component or small series production runs. Cylindrical grinder is suitable for use in any industry where precise small components are manufactured.

Application: carbide, tungsten steel, vitrified optical glass, sapphire glass, high-speed steel, bearing steel, tool steel, stainless steel, and cast iron, etc
► Bond: vitrified bond & resin bond
► Diameter: 300- 1500mm

► Provide matching dressing grinding wheel
►Diamond & CBN shapes: cylindrical, hexagonal, square, segmented
► Grinding machines: Wendt WBM, Viotoo, AMT, Stahli, Peter Wolters, Diskus, Agathon T&B, Fujisanki, Supfina, Melchiorre, Koyo, Lam Plan, Speedfam, Kemet, Gardner and other brands.