Resinoid bond diamond cbn grinding wheels are used For finishing grinding, polishing and ultra-finish grinding stage processing nonmetallic hard and brittle materials such as glass, stone, ceramics, gem, magnetic, etc. Various kinds of dimensions and shapes are available, such as flat shapes, cup shapes and dish shapes, etc.
We provide a full range of thermal spray coating solutions and services which includes: ► OD cylindrical grinding wheel (1A1 shape) ► Diamond sanding belts ► Diamond internal grinding wheel ► Diamond honing stone Model: 1A1 diamond wheel (diameter up to 1100mm)
Resin bond diamond wheels Processing object: PDC (polycrystalline diamond composite) drill bits Applicable industries: manufacturers of PDC drill bits (for example: geological drill bits, oil field mining drill bits, etc.)
► OD cylindrical grinding wheel (1A1 shape) ► Diamond sanding belts ► Diamond internal grinding wheel ► Diamond honing stone Model: 1A1 diamond wheel (diameter up to 1100mm)
What are the characteristics of resin diamond grinding wheels? Resin bond is an organic bond. The resin diamond grinding wheel manufactured by this bond has high strength, certain elasticity, low heat resistance, good self-sharpening, simple production, and short process cycle. It can manufacture grinding wheels with working speed higher than 50 m/s and very thin grinding wheels.
►Excellent Grinding Action ►less apt to experience loading, and they dress easily for added convenience ►Convenience and Ease of Use ►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.
Resin Bond diamond wheels are mostly used for precision grinding, surface grinding, centerless grinding, cylindrical grinding, internal grinding of carbide, cermets and ceramics, glass, magnetic materials, quartz glass, etc. Size of resin diamond wheel: 60mmx 12.7mm x 19mm x 10mm
Resin diamond grinding wheels are mainly used for grinding hard and brittle materials such as tungsten steel industry, cemented carbide industry, woodworking tool industry and die steel. Rough grinding: 80# 100# 120# Semi-finishing processing: 150# 180# 200# 240# Fine grinding processing: 280# 320# 400# 500# 600# 800# 1000# 2000#
► Application: grinding carbide and HSS. (such as drill, end mill, reamer) ► A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding ► Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc
Resin diamond & cbn wheels used for machining tungsten carbide cutting tools, ceramic ,magnetic materials, silicon ,glass ,quartz and high speed steel,etc
Resin bond cbn wheels are widely applied for asferrous materials such as high-speed steels and sintered ferrous metals
Hob cutter can be used for machining gears, sprockets, turbines and splines. The advantages of gear hob cutter grinding cbn wheel Grinding wheel uses end grinding, the outer circle is very thin, can be ground to the bottom of the edge. good wear resistance and low loss dry grinding and wet grinding.
More Superhard provides precise solutions for cylindrical grinding PDC cutter, repairing PDC drill bits in Oil & Gas industry. We can supply diamond tools include, Vitrified Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits Resin Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits
Peripheral Diamond Grinding wheels are used for indexable inserts grinding. Peripheral Grinding tungsten carbide inserts, ceramic inserts, cermet, pcd and cbn inserts Model: 6A2T, 6A2M, 11A2B, 12A2T Bonded: resin bond and vitrified bond
— Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws — Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc — Bonded: Resin bond, vitrified bond — Grinding Machine: Vollmer, Woodtronic, Akemat, Widma and so on
Hob cutter can be used for machining gears, sprockets, turbines and splines. The material of gear hob cutter is divided into: hard alloy and high speed steel. (above HRC60) Forming and grinding of high speed steel (hss) gear hob and thread cutting tools
Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal. We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc. AGATHON 400 PENTA 5-axis insert grinder is a fully automatic grinding center of the latest generation providing increased efficiency for insert production, the wheels used on AGATON are up to 400mm diameter. Which can grind most tool geometries with flexible clamping system. AGATHON laser machine can reduce the PCD processing time when make tool insert rough cutting, which can take place the rough grinding sometimes.
Resin Bond diamond wheels are mostly used for precision grinding of cemented carbide, cermets and ceramics.
Straight type resin diamond cbn wheels Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc
Manufacturing processes for silicon semicond Silicon Ingot ⇒ Cropping(electroplated bandsaw) ⇒ Cylindrical / Flat Grinding Silicon Rod ⇒ Ingot Silicon (diamond wire) ⇒ Lapping (double side wheel/polishing pad) ⇒ Edge Grinding ⇒ Surface grinding ⇒ polishing⇒ wafer⇒ patterning ⇒ back grinding (vitrified / resin wheels) ⇒ dicing (dicing blades)⇒ chips ⇒ molding ⇒ packaging Moresuperhard provides a full range of silicon wafer grinding solution and service.
What Types of internal grinding wheels do we have? * vitrified CBN internal grinding wheel * resin diamond & CBN internal wheel * electroplated diamond mounted points * abrasive internal grinding wheel
Resin bonded diamond grinding wheel • For grinding tungsten carbide and steel materials • High material removal volumes at low grinding forces • For wet and dry grinding • High flexibility by mixing in suitable additives • For fine grinding operations
Resin bonded diamond grinding wheels for peripheral grinding of silicon ingots, or processing the outer surface of silicon ingots and to make orientation flat. Materials used in semiconductors and electronics parts, automobiles and photovoltaic industry. Types of these materials are varied including silicon, sapphire, and gallium arsenide (GaAs).
Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines. External grinding models:CG, PG, LG, HG, WT, mBTG-DANTIP, Internal grinding models: ID, IRD,ILD, IED.
► Vitrified diamond/CBN grinding wheels ► Resind diamond/CBN grinding wheels ► Conventional grinding wheels ► Diamond dressing wheels