Moresuperhard Lapping Discs for Gemstone Grinding

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.

Vacuum brazed diamond grinding wheels are used for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profiles in the foundry industry.

1.Constant power section design reduces the cost of the inverter.
2.Reliable life with the application of P4 precision ceramic ball bearings.
3. Low heat loss with use of Copper rotor motor or imported motor.
Based on the above features, our high frequency and high speed spindles play the important role in improving the production efficiency and machining quality.

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
External grinding models：CG, PG, LG, HG, WT, mBTG-DANTIP,
Internal grinding models: ID, IRD,ILD, IED.

► Vitrified diamond/CBN grinding wheels
► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

Silicon wafer back grinding, resin/vitrified bond diamond wheels are used for back thinning, grinding and fine grinding of apphire epitaxial wafer, silicon wafer, gallium arsenide and GaN wafer

Diamond Wheels For Circular Saws ( Tungsten Carbide And Ceramet )
There parts grinding : face, top and side
Workpiece: carbide teeth
Bond: resin bond
Grinder: Vollmer, Woodtronic, Akemat, Widma and so on

Usually, what we call CNC tools refers to the tools processed in CNC equipment, including drills, milling cutters, reamers, taps, etc. The main materials are cemented carbide, high-speed steel, stainless steel and so on.
Moresuperhard grinding wheels are widely used in the rough machining, semi-finishing, finishing, polishing and other processes of CNC tools. We can provide different solutions to different requirements in machining, and can customize products according to the special requirements of customers. Our products can adapt to imported, domestic, special machines and other five-axis equipment, and are suitable for high power and low power.

Moresuperhard provides complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding.
Models of cnc grinding wheels: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc
Applications of resin bond diamond grinding wheels: grinding carbide and HSS. (such as drill, end mill, reamer)

Resin bond diamond & CBN grinding wheels have features of good self-sharpening, low heat generated during grinding, not easy to block and reduce the phenomenon of working burns during grinding. Resin bond has a certain elasticity and is conducive to improving the roughness of the workpiece surface, mainly used for fine grinding, semi-fine grinding, sharpening grinding, polishing and other processes. Therefore, resin bond diamond and CBN grinding wheels are widely used in the field of grinding and cutting.

►Can meet all grinding needs. It can also sharpen and remove hard materials.
►Cylindrical tip, diamond coated head.
►Can be installed on the electronic grinder, hanging mill and hand electric drill.
►Used for sculpturing, dressing, precision grinding and internal grinding carbide in ceramic, glass, precious stone, alloy and many other abrasive materials.
►Shape:Round Ball Shape.

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
External grinding models：CG, PG, LG, HG, WT, mBTG-DANTIP,
Internal grinding models: ID, IRD,ILD, IED.

► Vitrified diamond/CBN grinding wheels
► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

► Application: precision grinding micro drill tools
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

► Applications: polishing and faceting gemstones (jade, crystal, agate), spinel, sapphire, jewelry, glass artwork, and precision machining industry
► Bonded: resin bond, electroplated bond
► The grain size up to #15000
Features
Backed by a strong Aluminum base, these laps have a sturdy construction and last long.
Perfect for polishing soft gemstones.
Perfectly flat and parallel to the surface to ensure great balance and accuracy.

Grinding machine information: The customer mainly makes compressor parts and has LAPMASTER and 20 Speedfam double-end grinding machines.
Processing method: before the polished way more, now consider switching to the grinding way.
Processing details: The compressor valve plate is 420 stainless steel, most of the low carbon steel and bearing steel on the market are more, and there are no successful cases of stainless steel grinding.
Feedback: The rough grinding with diamond double-end grinding discs is very efficient, and the fine grinding with CBN double-end grinding discs is very good in terms of finish.

Resin diamond grinding wheels are used for round cutting tools on cnc machine, including drills, milling cutters, reamers, taps, etc. The main materials are cemented carbide, high-speed steel, stainless steel and so on.
Model: 1a1, 12v9, 11v9, 12a2, 1v1, 14a1, 6a2, etc
Bonded: resin bond, metal bond and hybrid bond

►High Precision Centerless Grinding Machines Models:
-FX12S
-FX18S/AS/BS
-FX18HS(Static Pressure Spindle)
-FX20S

►Broad Applications:
-Automotive Industry: shafts, pins, valves, and bearings
-Aerospace Industry: turbine shafts, landing gear components, and fuel system parts
-Medical Industry
-Tool and Die Industry
-Bearings industry
-Tool and Die Industry: cutting tools, punches, and dies with high accuracy and surface quality

High Precision with High Rigidity Body Structure

The diamond resin grinding wheel has a good polishing effect. The grinding wheel is sharp and not easy to be blocked during grinding.
The specific characteristics are as follows:
1. The grinding efficiency is high, and the grinding wheel consumption is relatively slow;
2. Good self-sharpening, low heat generation during grinding, not easy to block, reducing the phenomenon of work burns during grinding;
3. The grinding wheel has a certain elasticity, which is conducive to improving the roughness of the workpiece surface. It is mainly used for fine grinding, semi-fine grinding, knife grinding, polishing and other processes;
4. The diamond resin grinding wheel is cured at low temperature, the production cycle is short, and the equipment and supply process is relatively simple; due to the fluidity of the resin, it is easy to form a grinding wheel with complex surfaces

►High Efficiency
►Long Lifespan
►Wide Range of Applications
►Consistent Performance:
►Low Maintenance

■ Due to its self-sharpening, resin bond wheel is easy to use and is suitable for roughing – finishing.
■ Due to moderate abrasive holding strength and wear-resistance, this wheel is suitable for roughing with free cutting.
■ Due to elasticity, this wheel using fine grits is suitable for finishing.

More SuperHard provides a line of solution and services for ultra performance cnc cutting tools grinding on CNC machines. Our services include fluting, gashing clear edge and relief angle, OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc
Our Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable cnc machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

Thickness and Grit : customered
For grinding and polishing jewelry, glass, rock,stone, granite,etc.
Recommended for rough and fine grinding on faceting material plus general lapidary grinding when precision is required.

Moresuperhard’s vitrified CBN grinding tools with the highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process, very high grinding layers on wheels are possible to shorten the setup costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

►Diamond coated head. Wear-resistant, close to the sand surface, not easy to fall off, maintains sharpness, long wear. 
►Its surface can be cleaned and restored to regain its original shape by using a dressing stone. 

►Can be installed on the electronic grinder, hanging mill and hand electric drill (not included here).
►Used for sculpturing, dressing, precision grinding and internal grinding carbide in ceramic, glass, precious stone, alloy and many other abrasive materials.
►Adding water when using the Diamond grinding head is good, can improve the sharpness and the life of the grinding needle.

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on