High Quality 6 Inch Wheel Vitrified Diamond Cup Grinding Wheels for pcd pcbn cutters

Diamond grinding wheels for grindingTungsten Carbide, Ceramics, Composites, Stainless Steel, HS Steel, Titanium Nitride, Zirconia / Aluminum Oxide, Ferrites, Powdered Metals, Sintered Silicon Carbide, Titanium Graphite Composite

► Vitrified bond and Resin bond: vitrified bond has a longer lifespan and higher efficiency than resin bond
► Used for the cylindrical grinding of tungsten carbide
► Models: 6A2(Diameter: 100mm-1200mm)

1. High production efficiency, long service life and low cost of dressing of individual parts.
2. It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3.For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4. Easy to operate.
5. High utilization of CNC machine , easy to achieve automation and mass production.

More Superhard provides precise solutions for cylindrical grinding PDC cutter, repairing PDC drill bits in Oil & Gas industry. We can supply diamond tools include,
► Vitrified Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits
► Resin Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits
► Cylindrical Diamond Wheel for PDC Cutter chamfer grinding
Model: 1A1,14A1 diamond wheel (diameter up to 1100mm)

► Vitrified bond and Resin bond: vitrified bond has a longer lifespan and higher efficiency than resin bond
► Used for the cylindrical grinding of tungsten carbide
► Models: 6A2(Diameter: 100mm-1200mm)

More superhard provides a line of solution and services for ultra performance tools grinding on CNC machines. Our services include,
► Fluting
► Gashing clear edge and relief angle
► OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc
Our Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

MORESUPERHARD is a professional manufacturer of grinding, cutting, polishing and dressing tools. Thanks to abundant experience in surface treatment, we design and offer a complete grinding and dressing solution to our customers in various industries.

CBN wheels outperform common stone wheels in many ways. Features: Made from a steel core and will run smoother on all grinders.
NO WEAR – CBN wheels retain their shape and size so no resetting of your jigs.
FINE AND EVEN FINISH TO WOODTURNING TOOLS – 180 grit gives a fine and even finish to your tools with only light pressure required.
NO BURNT OR BLUE EDGES – Cool cutting provides no burnt or blue edges with a smooth grinding experience from 100 to 3500 RPM.
NO DRESSING OR CONDITIONING REQUIRED – A CBN wheel is designed for sharpening high speed steels and will withstand the friction from grinding with much less heat produced than a diamond wheel.

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

► Application: grinding various precision ceramic

► Bonded: resin bond & vitrified bond

► Correct choice of grain size and bonded
* Usually rough grinding uses D126, D91 (Resin bond &Vitrified bond)
* Semi-rough grinding uses D76, D64, D54, D46 (Resin bond & Vitrified bond)
* Semi-finish grinding uses D25, D20 (Resin bond &Vitrified bond)
* Finishing grinding uses D15 (Resin bond)
* Super finishing uses D7, D1 (Resin bond)

► Grinding Indexable inserts (tungsten carbide inserts, ceramic inserts, CBN inserts)
► Model: 6A2T, 6A2M, 11A2B, 12A2T
► Grinding Machine: WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

Type: 1A1 & 1A1R
Application: cutting tungsten carbide, alloys, quartz, ceramics, glass, carbon fibre composites, fiber glass, HSS, Hardened Steel and other ferrous material.

► Grinding Indexable inserts (tungsten carbide inserts, ceramic inserts, CBN inserts)
► Model: 6A2T, 6A2M, 11A2B, 12A2T
► Grinding Machine: WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

►Diamond coated head. Wear-resistant, close to the sand surface, not easy to fall off, maintains sharpness, long wear. 
►Its surface can be cleaned and restored to regain its original shape by using a dressing stone. 

►Can be installed on the electronic grinder, hanging mill and hand electric drill (not included here).
►Used for sculpturing, dressing, precision grinding and internal grinding carbide in ceramic, glass, precious stone, alloy and many other abrasive materials.
►Adding water when using the Diamond grinding head is good, can improve the sharpness and the life of the grinding needle.

■ Due to its self-sharpening, resin bond wheel is easy to use and is suitable for roughing – finishing.
■ Due to moderate abrasive holding strength and wear-resistance, this wheel is suitable for roughing with free cutting.
■ Due to elasticity, this wheel using fine grits is suitable for finishing.

The bond strength of this type of diamond grinding wheel is weaker than that of other wheels. The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.

Metal bonded diamond wheels are best suited for edge rough grinding and have coarser diamonds for higher material removal. The diamonds are embedded in a sintered metal matrix. These wheels can either have a segmented pattern for edge rough grinding or a continuous pattern for fine grinding.
Features:
Wear resistant with a longer service life
The higher material removal rate
High grinding efficiency

Features:
High precision and efficiency grinding performance.
Long service life, meaning that the wheels will not wear out quickly.
Good thermal stability, ensuring that the wheels maintain their shape and size.
Chemically stable and corrosion-resistant materials are used, ensuring that the wheels do not rust or corrode.
The wheels are designed to be lightweight and easy to use.

► Edge wheel for silicon and sapphire wafer edge grinding. A small diameter wheel is used for notch grinding
► Metal diamond wheel for rough grinding to get an accurate edge profile
► Resin diamond wheel for finish grinding to get good surface roughness

• Reduction of dressing costs per workpiece
• Optimized utilization of machine capacity
• Automation of the dressing process
• Repeatable high precision with low workpiece rejects
• Rapid incorporation of complex profiles in the grinding wheel

A resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

• the manufacture of ball and roller bearings,for grinding raceway profiles.
• drive technology for manufacturing linear guides, ball screws, gear teeth or racks.
• turbine industry for grinding the blades as well as the blade root and fir tree profiles.
• the automotive and -supply industry for grinding camshafts, crankshafts and gear shafts, fuel injection components, piston rings, joints, ball screw drives etc.
• grinding of precision tools such as taps, twist drills, milling cutters, reamers etc.
• general mechanical engineering for grinding hydraulic or pump components.

The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on