Resin Diamond Grinding Wheel Factory

►High Precision Centerless Grinding Machines Models:
-FX12CNC
-FX18CNC-4

►Broad Applications:
-Automotive Industry: shafts, pins, valves, and bearings
-Aerospace Industry: turbine shafts, landing gear components, and fuel system parts
-Medical Industry
-Tool and Die Industry
-Bearings industry
-Tool and Die Industry: cutting tools, punches, and dies with high accuracy and surface quality

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.

Main Application
Resin bond grinding wheels have strong competitive advantages in the processing fields of carbide tools, ceramics, glass, PCBN tools, PDC cutter, Steel, cast iron, electronic information components precision cutting etc.

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

Features:
High precision and efficiency grinding performance.
Long service life, meaning that the wheels will not wear out quickly.
Good thermal stability, ensuring that the wheels maintain their shape and size.
Chemically stable and corrosion-resistant materials are used, ensuring that the wheels do not rust or corrode.
The wheels are designed to be lightweight and easy to use.

Moresuperhard participated in the PM China & CCEC & IACE China 2023 in Shanghai!

For Woodworking Industry, Resin bond Diamond and CBN Wheels are the best choice. The applications include sharpening and production grinding. With more than 10 years of experiences, Moresuperhard has developed the premium bonds for this application. We provide both standard specs and Custom made wheels.

1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws.
2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS,
tool steel, and Stellite type material.
3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.

Resin bonded grinding wheel is one of the most representative bond types used for super-abrasive grinding wheels. In general, it shows an excellent compromise between surface roughness, cutability, and long lifetime.
It’s mainly used for carbide, HSS, and ceramic cutting tool grinding applications.
(Genentech GB series)

Feature:
High stability in dry & wet conditions
Application:
General grinding of tungsten-carbide, HSS, Ferrous & Nonferrous metals

► Grinding Indexable inserts (tungsten carbide inserts, ceramic inserts, CBN inserts)
► Model: 6A2T, 6A2M, 11A2B, 12A2T
► Grinding Machine: WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

Advantages of resin diamond grinding wheel:
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide , resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels

Resin Bond Grinding Various Special-Shaped CBN Wheels for high-speed steel milling cutter grinding.
Resin bond diamond CBN grinding wheels are suitable for grinding and resharpening carbide or high-speed steel end mills, which is designed for end mill manufacturers or resharpening service providers.

► Application: grinding carbide and HSS. (such as drill, end mill, reamer)
► A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding
► Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc

 Moresuperhard is a leading manufacturer of CBN grinding wheels, which are used for precision grinding, shaping, and finishing of hard materials such as metals, ceramics, and composites

Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.

Grain size selection of vitrified diamond grinding wheel
► W40(500# D35) W28(D20) Rough Grinding.

► W20 (800# -1000#, D20) Universal Grinding.
► W10 (1500# D15A) W7 (2000# D15B) Finish Grinding.
► W5 (3000# D7) W3.5 (4000# D3) Super Finish Grinding.

We provides a line of solution and services for ultra performance tools grinding on CNC machines. Our services include,
► Fluting
► Gashing clear edge and relief angle
► OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc

Our Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on.

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
Centerless grinding models：ESTARTA-175 / ESTARTA-250, ESTARTA-400 / ESTARTA-650

► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

The Wheel Dresser is designed to provide easy and efficient dressing of diamond /CBN grinding wheels and grinding wheel spindles consisting of several grinding wheels.
►Diamond & CBN wheel dressing machine Models NM-X3 NM-X5 NM-X6
►Applications: -Dressing diamond /CBN grinding wheels -Dressing flat, side, angular, external and profile wheels -Single and multiple wheel combinations

Metal bond Diamond wheels can be used for processing high quality side windows glass, front and back windshield

Rough grinding and fine milling of auto glass

Machine: shape edging machine, profiling milling machine,CNC equipment etc(such as Bystronic, Bando machine)
Application:
For rough grinding and fine milling of auto glass. Mainly used for shape edging machine, profiling milling machine,CNC equipment etc(such as Bystronic, Bando machine).

Advantages:
1.Accurate Aperture
2.High pass rate
3.Even smoothness
4.Long service life

► Suitable for all kinds of electric grinders, lapping machines, etc., grinding, lapping, surface grinding, efficient and fast
► Suitable for sandblasting, agate, glass, mold, etc., polishing, engraving, edge grinding and sewing, etc., efficient and save a lot of time
► The focus of the diamond ball grinding head is engraving, U-shaped surface engraving and hollow engraving
► To ensure the life of the tool, cooling with water is required, as the diamond will undergo patterning and wear due to overheating.

Application: sculpturing, dressing and internal grinding carbide, ceramic,glass, stones, marble,etc

Types of internal grinding wheel:
* vitrified cbn internal grinding wheel
* resin diamond & cbn internal wheel
* electroplated diamond mounted points
* abrasive internal grinding wheel

► Bonded: vitrified bond, resin bond, metal bond
► Width: 1mm – 20mm
► Up to #10000 for super finish
► Cutting-edge chipping <5 μm ► Provide dressing wheel to dress PCD grinding wheel

Moresuperhard’s Electroplated CBN diamond grinding wheels for hip joint broach
► Body Type: steel core CBN wheel, aluminum core CBN wheel and plastic CBN wheel
► Diameter: 6 inches, 8 inches and 10 inch
► Thickness :1 inch, 1.5 inches and 2 inch
► Arbor hole:1/2 inch, 5/8 inch, 1-1/4 inch
► Radius edge: 1/4 inch
► Grain Size: 80#, 180#, 220#, 350#, 600#, 800#, 1200# etc.
Applicable grinder: sharpening woodturning tools (high-speed steel HSS) on a bench grinder
► Advantages: * Fast and cool cutting action without coolant
* No need to dress or turn

Moresuperhard’s customer uses a Japanese Koyo vertical double-end grinding machine with a rotary feedthrough type to grind air conditioning compressor slides.

► Single point diamond dressers
► Multi point diamond dressers
► Forming diamond dresser
► Impregnated diamond dressers
Application:dressing straight type conventional abrasive wheels. Dressing ceramic abrasive SG grinding wheels ,simple profiles, thread and gear grinding

CBN wheel is suitable for high precision formed wheels. Such as grinding of high precision gear, worm gear hob, gearbox shafts, planetary reducers (sun gear, planetary gears), worm reducers (yin and yang rotors), stator inner teeth and outer rotor grinding.
No need dressing

► Applications: polishing and faceting gemstones (jade, crystal, agate), spinel, sapphire, jewelry, glass artwork, and precision machining industry
► Bonded: resin bond, electroplated bond
► The grain size up to #15000
Features
Backed by a strong Aluminum base, these laps have a sturdy construction and last long.
Perfect for polishing soft gemstones.
Perfectly flat and parallel to the surface to ensure great balance and accuracy.