Moresuperhard optical profile grinding wheels

► Suitable for all kinds of electric grinders, lapping machines, etc., grinding, lapping, surface grinding, efficient and fast
► Suitable for sandblasting, agate, glass, mold, etc., polishing, engraving, edge grinding and sewing, etc., efficient and save a lot of time
► The focus of the diamond ball grinding head is engraving, U-shaped surface engraving and hollow engraving
► To ensure the life of the tool, cooling with water is required, as the diamond will undergo patterning and wear due to overheating.

Application: sculpturing, dressing and internal grinding carbide, ceramic,glass, stones, marble,etc

Types of internal grinding wheel:
* vitrified cbn internal grinding wheel
* resin diamond & cbn internal wheel
* electroplated diamond mounted points
* abrasive internal grinding wheel

► Steady drilling with better smoothness
► Free drilling and long lifespan
► No damage to the edge
► High drilling efficiency

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with vitrified grinding wheels the effect is more outstanding. The diameter range, the thickness range and the grit size range can be customerized according to customers’ requirement.

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.
Application: grinding camshaft in automobile

Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

Moresuperhard participated in the PM China & CCEC & IACE China 2023 in Shanghai!

9A3 D175Resin diamond grinding wheels:
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide , resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels

More superhard provides a line of solution and services for ultra performance tools grinding on CNC machines. Our services include,
► Fluting
► Gashing clear edge and relief angle
► OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc
Our Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

How to grinding pcd tools with the diamond wheels
Moresuperhard provides custom PCD tools, CBN tools, CVD diamond tools and Mono Crystal diamond tools cutting, brazing, grinding, sharpening, regrind and retipped service and solution.

Moresuperhard has been found on the determination to make a conspicuous commitment to serve high quality of diamond grinding wheels for tungsten carbide. diamond grinding wheels for tungsten carbide have been specifically developed to meet the demanding needs of precision cutting tool manufactures as well as re-sharpeners.

► Bonded: resin bonded
► Application: precision grinding micro drill tools
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

The bond strength of this type of diamond grinding wheel is weaker than that of other wheels. The self-sharpening for carbide saw blade is better, with no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on

► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor.

► Body type: ID Wheel with Shank, ID Wheel without Shank

► Model type: 1A8, 1A1W, 1A1, DWA

► We can offer: abrasive internal grinding wheel (PA, SG), CBN internal grinding wheel, Diamond internal grinding wheel.

Body Material: Aluminum or Steel
Grain size: all grain size can be customized
Usage: grinding, sharpening, polishing
Bond: resin,vitrified,electroplated,metal bond are also available
Work piece: metal,HSS,tungsten carbide,glass,stone…etc
Size: all sizes,like 100mm,150mm,175mm,200mm,250mm….etc

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 1A1, 3A1, 14A1, 1V1, 11V9, 12V9, 4B1, 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

Grinding machine information: The customer mainly makes compressor parts and has LAPMASTER and 20 Speedfam double-end grinding machines.
Processing method: before the polished way more, now consider switching to the grinding way.
Processing details: The compressor valve plate is 420 stainless steel, most of the low carbon steel and bearing steel on the market are more, and there are no successful cases of stainless steel grinding.
Feedback: The rough grinding with diamond double-end grinding discs is very efficient, and the fine grinding with CBN double-end grinding discs is very good in terms of finish.

— High-precision, high-efficiency
— Center-going, step-difference forming external cylindrical grinding
— The punches and needles are rough and finely ground at one time, and the finish is high
— With less frequent dressing in the case of vitrified CBN wheels or without dressing in the case of plated CBN wheels

► Applications: polishing and faceting gemstones (jade, crystal, agate), spinel, sapphire, jewelry, glass artwork, and precision machining industry
► Bonded: resin bond, electroplated bond
► The grain size up to #15000
Features
Backed by a strong Aluminum base, these laps have a sturdy construction and last long.
Perfect for polishing soft gemstones.
Perfectly flat and parallel to the surface to ensure great balance and accuracy.

The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.

Main Application
Resin bond grinding wheels have strong competitive advantages in the processing fields of carbide tools, ceramics, glass, PCBN tools, PDC cutter, Steel, cast iron, electronic information components precision cutting etc.

► Application: grinding various precision ceramic
► Bonded: resin bond & vitrified bond
► Correct choice of grain size and bonded
* Usually rough grinding uses D126, D91 (Resin bond &Vitrified bond)
* Semi-rough grinding uses D76, D64, D54, D46 (Resin bond & Vitrified bond)
* Semi-finish grinding uses D25, D20 (Resin bond &Vitrified bond)
* Finishing grinding uses D15 (Resin bond)
* Super finishing uses D7, D1 (Resin bond)

■ Due to its self-sharpening, resin bond wheel is easy to use and is suitable for roughing – finishing.
■ Due to moderate abrasive holding strength and wear-resistance, this wheel is suitable for roughing with free cutting.
■ Due to elasticity, this wheel using fine grits is suitable for finishing.

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc