Vitrified diamond grinding wheels for grinding PCD & PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc.
Brazing diamond tool is a tool product which solders a layer of diamond firmly on the metal matrix through the melting process of metal solder. This kind of product has the characteristics of higher efficiency, the long service life of a single diamond particle and high grinding accuracy. The main products cover all coarse and medium-sized electroplated diamond tools and some hot-pressed diamond tools. In order to avoid the problems of low holding power, small chip space, low exposure height and easy falling off caused by traditional manufacturing methods, and to make greater use of the advantages of single-layer diamond tools, brazing technology has been applied to the field of diamond tools manufacturing since 2000 and has developed rapidly. Brazing technology, as a new manufacturing method of diamond tools, has attracted wide attention all over the world.
Resin diamond wheels are used for tungsten carbide tools, automotive glass, PDC, PCD, PCBN, ceramics, sapphire, optical glass, and magnetic materials. Resin bond diamond grinding wheel features a small grinding force, less grinding heat, good self-sharpening, high efficiency, and high surface finish. It is mainly used for cutting, finish grinding, semi-finish grinding, sharpening, and polishing.
Resin Bond Grinding Various Special-Shaped CBN Wheels for high-speed steel milling cutter grinding. Resin bond diamond CBN grinding wheels are suitable for grinding and resharpening carbide or high-speed steel end mills, which is designed for end mill manufacturers or resharpening service providers.
► Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc ► Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc ► Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc
Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.
Main Application Resin bond grinding wheels have strong competitive advantages in the processing fields of carbide tools, ceramics, glass, PCBN tools, PDC cutter, Steel, cast iron, electronic information components precision cutting etc.
► Grinding Indexable inserts (tungsten carbide inserts, ceramic inserts, CBN inserts) ► Model: 6A2T, 6A2M, 11A2B, 12A2T ► Grinding Machine: WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.
Moresuperhard’s customer uses a Japanese Koyo vertical double-end grinding machine with a rotary feedthrough type to grind air conditioning compressor slides.
Grinding machine information: The customer mainly makes compressor parts and has LAPMASTER and 20 Speedfam double-end grinding machines. Processing method: before the polished way more, now consider switching to the grinding way. Processing details: The compressor valve plate is 420 stainless steel, most of the low carbon steel and bearing steel on the market are more, and there are no successful cases of stainless steel grinding. Feedback: The rough grinding with diamond double-end grinding discs is very efficient, and the fine grinding with CBN double-end grinding discs is very good in terms of finish.
Applications of vitrified diamond grinding wheel ♦ For tungsten carbide workpieces ♦ Steel based tungsten carbide coating workpiece ♦ Non-metallic materials semi-finishing grinding and finishing grinding, etc.
► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument ► Model: 3A1, 14K1, 1B9 ► Bonded: resin bond & metal bond ► Optical Profile Grinder: Amada, Waida, Wasion, etc
Resin Bond diamond and CBN grinding wheels are made of either phenolic or polyimide resins. Pressure and heat are utilized to bond the resin to our grinding wheel cores. Moresuperhard’s phenolic bonded wheels can be utilized in dry or wet applications. Our polyimide bonded wheels are best utilized in water or oil-based coolants for improved form holding, typically required in CNC tool and cutter applications. Moresuperhard produces wheel sizes from 1in. (25mm) to 28 inches (720mm) and grit sizes from 40 to 3000 are available.
We are committed to improving the quality of our products and services to provide customers with better grinding results and value! Email: [email protected] Whatsapp: 8615838271917
► Application: grinding carbide and HSS. (such as drill, end mill, reamer) ► A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding ► Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc Metal bond diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc Suitable CNC Grinding Machine: ANCA,WALTER,SCHUTTE,EWAG,SCHNEEBERGER,HUFFMANN and so on.
Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding. Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.
►It is used for grinding and cylindrical grinding of cemented carbide measuring tools, tungsten steel, high-speed steel, alloy steel, glass, precious stones, jade, jade, amber, beeswax, magnetic materials, ceramics, molds, etc.. ►And can also be used for plunge grinding and forming Grinding is an ideal tool for grinding hard and brittle materials and hard alloys due to the characteristics of diamond abrasives (high hardness, high compressive strength, and good wear resistance).
A hydraulic tappet is a device for maintaining zero valve clearance in an internal combustion engine. We can offer diamond internal grinding wheels (PA, SG), CBN internal grinding wheel, and diamond internal grinding wheels for hydraulic tappets/hydraulic valve lifters grinding.
Details about Moresuperhard’s internal grinding wheels:
► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor . ► Body type: ID Wheel with Shank, ID Wheel without Shank ► Model type: 1A8, 1A1W, 1A1, DWA
Moresuperhard provides a line of solution and services for ultra performance tools grinding on CNC machines. Our services include, ► Fluting ► Gashing clear edge and relief angle ► OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc Our Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner
The diamond resin grinding wheel has a good polishing effect. The grinding wheel is sharp and not easy to be blocked during grinding. The specific characteristics are as follows: 1. The grinding efficiency is high, and the grinding wheel consumption is relatively slow; 2. Good self-sharpening, low heat generation during grinding, not easy to block, reducing the phenomenon of work burns during grinding; 3. The grinding wheel has a certain elasticity, which is conducive to improving the roughness of the workpiece surface. It is mainly used for fine grinding, semi-fine grinding, knife grinding, polishing and other processes; 4. The diamond resin grinding wheel is cured at low temperature, the production cycle is short, and the equipment and supply process is relatively simple; due to the fluidity of the resin, it is easy to form a grinding wheel with complex surfaces
More Superhard provides precise solutions for cylindrical grinding PDC cutter, repairing PDC drill bits in Oil & Gas industry. We can supply diamond tools include, ► Vitrified Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits ► Resin Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits ► Cylindrical Diamond Wheel for PDC Cutter chamfer grinding Model: 1A1,14A1 diamond wheel (diameter up to 1100mm)
►Excellent Grinding Action ►less apt to experience loading, and they dress easily for added convenience ►Convenience and Ease of Use ►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.
Ensuring an excellent finish by simply drawing the blade through the groove over the two grinding wheels -Lower cutting time and higher cutting efficiency -No need for dressing -Long lifespan Grit: 80/100, 140/170, 170/200…
Moresuperhard CBN wheel is suitable for high precision formed wheels. Such as grinding of high precision gear, worm gear hob, gearbox shafts, planetary reducers (sun gear, planetary gears), worm reducers (yin and yang rotors), stator inner teeth and outer rotor grinding.
► Steady drilling with better smoothness ► Free drilling and long lifespan ► No damage to the edge ► High drilling efficiency
• Reduction of dressing costs per workpiece • Optimized utilization of machine capacity • Automation of the dressing process • Repeatable high precision with low workpiece rejects • Rapid incorporation of complex profiles in the grinding wheel
A diamond dresser is a diamond tool used for processing (truing/dressing) and molding (forming) to correct dulling, clogging, and peripheral runout of general whetstones and diamond/CBN wheels to restore their good sharpness. Dressers include rotary and stationary, single stone and multi-stone, implementation, and total shape. Each is used depending on the application and the workpiece. Moresuperhard provides qualified diamond dressers. * High accuracy * Great consistency * High cost-effectiveness
The Wheel Dresser is designed to provide easy and efficient dressing of diamond /CBN grinding wheels and grinding wheel spindles consisting of several grinding wheels. ►Diamond & CBN wheel dressing machine Models NM-X3 NM-X5 NM-X6 ►Applications: -Dressing diamond /CBN grinding wheels -Dressing flat, side, angular, external and profile wheels -Single and multiple wheel combinations
Features: High precision and efficiency grinding performance. Long service life, meaning that the wheels will not wear out quickly. Good thermal stability, ensuring that the wheels maintain their shape and size. Chemically stable and corrosion-resistant materials are used, ensuring that the wheels do not rust or corrode. The wheels are designed to be lightweight and easy to use.
Metal bond Diamond wheels can be used for processing high quality side windows glass, front and back windshield
Rough grinding and fine milling of auto glass
Machine: shape edging machine, profiling milling machine,CNC equipment etc(such as Bystronic, Bando machine) Application: For rough grinding and fine milling of auto glass. Mainly used for shape edging machine, profiling milling machine,CNC equipment etc(such as Bystronic, Bando machine).
Advantages: 1.Accurate Aperture 2.High pass rate 3.Even smoothness 4.Long service life
Moresuperhard’s diamond dressing rolls are used successfully in different applications. Dressing with rotating diamond tools has been found to be a reliable technique in series and performance grinding processes, especially those applications using vitrified bonded grinding wheels.
