Vitrified diamond grinding wheels for grinding PCD & PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc.
A diamond dresser is a diamond tool used for processing (truing/dressing) and molding (forming) to correct dulling, clogging, and peripheral runout of general whetstones and diamond/CBN wheels to restore their good sharpness. Dressers include rotary and stationary, single stone and multi-stone, implementation, and total shape. Each is used depending on the application and the workpiece. Moresuperhard provides qualified diamond dressers. * High accuracy * Great consistency * High cost-effectiveness
Vacuum brazed diamond grinding wheels are used for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profiles in the foundry industry.
6A2 150*40*40*15*5,1500# vitrified diamond wheel for PCD，In order to meet the needs of customers，our grinding wheel grit size can reach 2000#, 3000#, 4000#, 6000# For more product information, please visit our website to view
The diamond resin grinding wheel has a good polishing effect. The grinding wheel is sharp and not easy to be blocked during grinding. The specific characteristics are as follows: 1. The grinding efficiency is high, and the grinding wheel consumption is relatively slow; 2. Good self-sharpening, low heat generation during grinding, not easy to block, reducing the phenomenon of work burns during grinding; 3. The grinding wheel has a certain elasticity, which is conducive to improving the roughness of the workpiece surface. It is mainly used for fine grinding, semi-fine grinding, knife grinding, polishing and other processes; 4. The diamond resin grinding wheel is cured at low temperature, the production cycle is short, and the equipment and supply process is relatively simple; due to the fluidity of the resin, it is easy to form a grinding wheel with complex surfaces
Resin diamond wheels are used for tungsten carbide tools, automotive glass, PDC, PCD, PCBN, ceramics, sapphire, optical glass, and magnetic materials. Resin bond diamond grinding wheel features a small grinding force, less grinding heat, good self-sharpening, high efficiency, and high surface finish. It is mainly used for cutting, finish grinding, semi-finish grinding, sharpening, and polishing.
We provide a full range of thermal spray coating solutions and services which includes: ► OD cylindrical grinding wheel (1A1 shape) ► Diamond sanding belts ► Diamond internal grinding wheel ► Diamond honing stone Model: 1A1 diamond wheel (diameter up to 1100mm)
► Edge wheel for silicon and sapphire wafer edge grinding. A small diameter wheel is used for notch grinding ► Metal diamond wheel for rough grinding to get an accurate edge profile ► Resin diamond wheel for finish grinding to get good surface roughness
Moresuperhard provides complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding. Models of cnc grinding wheels: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc Applications of resin bond diamond grinding wheels: grinding carbide and HSS. (such as drill, end mill, reamer)
MORESUPERHARD is a professional manufacturer of grinding machines and spindles, cutting, polishing and dressing tools. Thanks to abundant experience in surface treatment, we design and offer a complete grinding and dressing solution to our customers in various industries.
1. Vacuum brazing technology can realize the chemical metallurgical combination of diamond, bonding agent (brazing alloy material) and metal matrix interface, with high bonding strength. 2. Because of the high bond strength at the interface, only a very thin bond thickness is sufficient to hold the abrasive firmly, and its exposed height can reach 70% to 80%, making fuller use of the abrasive and greatly improving the tool life and machining efficiency. 3. Compared with the traditional technology, the maximum allowable edge value of diamond tools can be increased by more than 50%, and the diamond consumption of workpiece material per unit volume is reduced by more than half without increasing or decreasing the power consumption of tools. Vacuum brazed diamond grinding wheel for grinding cast iron ,alloy steels , grey iron , hard composite materials and metal profile in foundry industry.
Electroplated diamond & cbn wheels used for profile grinding tungsten carbide, stainless steel, HS steel, zirconia / aluminum oxide, powdered metals, sintered silicon carbide
Advantages of vitrified diamond wheels for PCD and PCBN tools : * The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality * Accurately control geometric tolerances to make a good abrasive layer * Good Self-Sharpening, High Grinding Efficiency, High Wear Resistance And Less Abrasive Grain Consumption * High Precision Workpiece. PCD Tools Can Reach High Efficiency, Good Surface Finish And Edge No Chipping * Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine
Manufacturing processes for silicon semiconductor Silicon Ingot ⇒ Cropping(electroplated bandsaw) ⇒ Cylindrical / Flat Grinding Silicon Rod ⇒ Ingot Silicon (diamond wire) ⇒ Lapping (double side wheel/polishing pad) ⇒ Edge Grinding ⇒ Surface grinding ⇒ polishing⇒ wafer⇒ patterning ⇒ back grinding (vitrified / resin wheels) ⇒ dicing (dicing blades)⇒ chips ⇒ molding ⇒ packaging
► Bond: Metal nickel plating electroplated bond & Resin bond (resin bond also consists of flexible and hard type) ► Length: 150mm – 5000m ► Width: 5mm – 350mm ► Grit: #60,#100,#120,#200,#400,#800,#1500,#2000,#3000,#5000
Type code: 14F1 Flat shape Abrasive material: Diamond & CBN Bond: Resin/Bronze/Vitrified/Electroplated wheel base: solid Alu body for Resin bond,solid #45 steel for Metal bond Coarse Grit: 80#/100#/120#/140#/170#/200#/240#/270#/325# Fine grit: 400#/500#/600#/800#/1000#/1200#/1500#/2000#/3000# Diamond Concentration: 50%,75%,100%,125%
Resin bond diamond & CBN grinding wheels have features of good self-sharpening, low heat generated during grinding, not easy to block and reduce the phenomenon of working burns during grinding. Resin bond has a certain elasticity and is conducive to improving the roughness of the workpiece surface, mainly used for fine grinding, semi-fine grinding, sharpening grinding, polishing and other processes. Therefore, resin bond diamond and CBN grinding wheels are widely used in the field of grinding and cutting.
