diamond grinding wheel with low cost but hign quality

Characteristics of CNC Cylindrical Grinder
• The grinding wheel spindle has high rigidity, high precision, high service life and low vibration and low friction
• The self-aligning function, the wheel spindle is not affected by the belt tension and is biased
• The spindle has a centering and simultaneous compound function, and the user can perform rapid conversion in the core machining and the chuck clamping process.
• The Z-axis consists of an AC servo motor, a high-precision bead screw, and an automatic forced lubrication system
• High repeatability. long track service life, high rigidity and smooth reciprocating motion
• Configurable surface measurement, outer diameter thickness measurement, grinding wheel anti-collision device

How to grinding pcd tools with the diamond wheels
Moresuperhard provides custom PCD tools, CBN tools, CVD diamond tools and Mono Crystal diamond tools cutting, brazing, grinding, sharpening, regrind and retipped service and solution.

► Suitable for all kinds of electric grinders, lapping machines, etc., grinding, lapping, surface grinding, efficient and fast
► Suitable for sandblasting, agate, glass, mold, etc., polishing, engraving, edge grinding and sewing, etc., efficient and save a lot of time
► The focus of the diamond ball grinding head is engraving, U-shaped surface engraving and hollow engraving
► To ensure the life of the tool, cooling with water is required, as the diamond will undergo patterning and wear due to overheating.

►It is used for grinding and cylindrical grinding of cemented carbide measuring tools, tungsten steel, high-speed steel, alloy steel, glass, precious stones, jade, jade, amber, beeswax, magnetic materials, ceramics, molds, etc..
►And can also be used for plunge grinding and forming Grinding is an ideal tool for grinding hard and brittle materials and hard alloys due to the characteristics of diamond abrasives (high hardness, high compressive strength, and good wear resistance).

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

►High Efficiency
►Long Lifespan
►Wide Range of Applications
►Consistent Performance:
►Low Maintenance

►High precision microporous design
►Excellent thermal stability
►Good chemical inertness
►High hardness and wear resistance
►Easy to clean and maintain
Customized service

PDC Blanks for Korean Customer

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
External grinding models：CG, PG, LG, HG, WT, mBTG-DANTIP,
Internal grinding models: ID, IRD,ILD, IED.

► Vitrified diamond/CBN grinding wheels
► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

Diamond grinding wheels are mainly used for the processing and grinding of grooving, shovel back and end teeth of CNC tools such as solid carbide, high-speed steel, stainless steel drills, milling cutters and reamers.
Bonded: resin bond and hybrid bonded.
Model: 1a1, 1v1, 14a1, 11v9, 12v9, etc

► Bond: Metal nickel plating electroplated bond & Resin bond (resin bond also consists of flexible and hard type)
► Length: 150mm – 5000m
► Width: 5mm – 350mm
► Grit: #60,#100,#120,#200,#400,#800,#1500,#2000,#3000,#5000

Metal bonded diamond wheels are best suited for edge rough grinding and have coarser diamonds for higher material removal. The diamonds are embedded in a sintered metal matrix. These wheels can either have a segmented pattern for edge rough grinding or a continuous pattern for fine grinding.
Features:
Wear resistant with a longer service life
The higher material removal rate
High grinding efficiency

Moresuperhard’s vitrified CBN grinding tools with the highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process, very high grinding layers on wheels are possible to shorten the setup costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

►Can meet all grinding needs. It can also sharpen and remove hard materials.
►Cylindrical tip, diamond coated head.
►Can be installed on the electronic grinder, hanging mill and hand electric drill.
►Used for sculpturing, dressing, precision grinding and internal grinding carbide in ceramic, glass, precious stone, alloy and many other abrasive materials.
►Shape:Round Ball Shape.

Resin bond diamond grinding wheel for grinding and resharpening carbide drills; Resin bond Cubic Boron Nitride grinding wheel for grinding and resharpening high-speed steel drills.
Advantages:
High grinding efficiency；
High material removal rate；
High tools surface finish and good cutting edge quality；
The shape of the grinding wheel is kept well；
High machining accuracy；
Low loss, low thermal damage, no burn of the workpiece；
Wear-resistant, long working life；

Applications of vitrified diamond grinding wheel
♦ For tungsten carbide workpieces
♦ Steel based tungsten carbide coating workpiece
♦ Non-metallic materials semi-finishing grinding and finishing grinding, etc.

Application: sculpturing, dressing and internal grinding carbide, ceramic,glass, stones, marble,etc

Types of internal grinding wheel:
* vitrified cbn internal grinding wheel
* resin diamond & cbn internal wheel
* electroplated diamond mounted points
* abrasive internal grinding wheel

Diamond Stones:
Harder than all other abrasives
Use with lubricant (water, glass cleaner, Krud Kutter)
Materials: micronized monocrystalline diamonds
Grit range: 120-8000
Costs: $20 – $100
Common Size: 2″x6″, 3″x8″, 4″x10″

Moresuperhard provides qualified services For DANOBAT Precision Grinding Machines.
Centerless grinding models：VG, DVG

► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

PCD materials are mainly divided into three categories according to the particle size:
coarse particle size (20-50μm),
medium particle size (about 10μm)
fine particle size (-5μm).
The coarser the particle size, the more difficult it is to grind. The coarse particle size tends to be jagged after grinding. , The quality is poor, but the wear resistance is the strongest; the fine-grained grinding is easier, and the quality of the cutting edge after grinding is better.
Vitrified diamond grinding wheels are used for grinding pcd cbn carbide ceramic cermet cutting tools

Thickness and Grit : customered
For grinding and polishing jewelry, glass, rock,stone, granite,etc.
Recommended for rough and fine grinding on faceting material plus general lapidary grinding when precision is required.

MoreSuperhard offers custom precision ceramic grinding, lapping and polishing service and solution.
– diamond and cbn double sided grinding wheels surface grinding ceramic
– diamond cylindrical grinding wheels for technical ceramic
– diamond centerless grinding ceramic
– diamond cut off wheel for cutting ceramic, etc

►High Precision Centerless Grinding Machines Models:
-FX12S
-FX18S/AS/BS
-FX18HS(Static Pressure Spindle)
-FX20S

►Broad Applications:
-Automotive Industry: shafts, pins, valves, and bearings
-Aerospace Industry: turbine shafts, landing gear components, and fuel system parts
-Medical Industry
-Tool and Die Industry
-Bearings industry
-Tool and Die Industry: cutting tools, punches, and dies with high accuracy and surface quality

High Precision with High Rigidity Body Structure