Resin Bond diamond grinding wheels for abrasives and grinding tools

Type code:
14F1 Flat shape
Abrasive material:
Diamond & CBN
Bond:
Resin/Bronze/Vitrified/Electroplated
wheel base:
solid Alu body for Resin bond,solid #45 steel for Metal bond
Coarse Grit:
80#/100#/120#/140#/170#/200#/240#/270#/325#
Fine grit:
400#/500#/600#/800#/1000#/1200#/1500#/2000#/3000#
Diamond Concentration:
50%,75%,100%,125%

Vitrified bond diamond grinding wheels for high speed and high efficiency grinding PCD, PCBN cylindrical grinding, automotive engine processing, carbide, ceramic, quratz, glass, silicon wafer, thermal spray coating and magnetic materials, etc

Peripheral Diamond Grinding wheels are used for indexable inserts grinding.
Peripheral Grinding tungsten carbide inserts, ceramic inserts, cermet, pcd and cbn inserts
Model: 6A2T, 6A2M, 11A2B, 12A2T
Bonded: resin bond and vitrified bond

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.

► Polishing and finishing of glass, LCD/LED substrates, precision optics, hard disk, metal and semiconductor wafer surfaces
► Model: MSH-66, MSH-77, MSH-13, MSH-LASER, MSH-46
► Thickness: 0.02″ (0.508 mm) – 0.20″ (5.08 mm)

With hydrostatic liquid suspension electric spindle, high rigidity, high speed, low vibration, high grinding force.
►Servo Surface CNC cylindrical grinder Models
GP32
J2
►Applications:
– automotive and aerospace industries,
– tool manufacturing
– die makingn

Moresuperhard’s diamond profile roller dressers are used mainly in the turbine, automobile and tool manufacturing industries and are ideal for the following grinding processes:

CD / non CD (Continuous Dressing)
HSCD (High-Speed Continuous Dressing)
IPD (In Process Dressing)
High-speed pendulum grinding

Diamond grinding wheels for grindingTungsten Carbide, Ceramics, Composites, Stainless Steel, HS Steel, Titanium Nitride, Zirconia / Aluminum Oxide, Ferrites, Powdered Metals, Sintered Silicon Carbide, Titanium Graphite Composite

Last week, Moresuperhard participated in the 2nd conference on ceramic technology for semiconductor industry.

Diamond Wheels For Circular Saws ( Tungsten Carbide And Ceramet )
There parts grinding : face, top and side
Workpiece: carbide teeth
Bond: resin bond
Grinder: Vollmer, Woodtronic, Akemat, Widma and so on

— Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws
— Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc
— Bonded: Resin bond, vitrified bond
— Grinding Machine: Vollmer, Woodtronic, Akemat, Widma and so on

Qualified film belts and belt sander are on sale!

► Bond: Metal nickel plating electroplated bond & Resin bond (resin bond also consists of flexible and hard type)
► Length: 150mm – 5000mm
► Width: 5mm – 350mm
► Grit: #60,#100,#120,#200,#400,#800,#1500,#2000,#3000,#5000

Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

Grinding machine information: The customer mainly makes compressor parts and has LAPMASTER and 20 Speedfam double-end grinding machines.
Processing method: before the polished way more, now consider switching to the grinding way.
Processing details: The compressor valve plate is 420 stainless steel, most of the low carbon steel and bearing steel on the market are more, and there are no successful cases of stainless steel grinding.
Feedback: The rough grinding with diamond double-end grinding discs is very efficient, and the fine grinding with CBN double-end grinding discs is very good in terms of finish.

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.
Application: grinding camshaft in automobile

Resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

Advantages of vitrified diamond wheels for PCD and PCBN tools :
* The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good Self-Sharpening, High Grinding Efficiency, High Wear Resistance And Less Abrasive Grain Consumption
* High Precision Workpiece. PCD Tools Can Reach High Efficiency, Good Surface Finish And Edge No Chipping
* Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine

The bond strength of this type of diamond grinding wheel is weaker than that of other wheels. The self-sharpening for carbide saw blade is better, with no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on

6a9 Resin bonded diamond cbn grinding wheels are used for grinding tungsten carbide, HSS, milling cutter, reamer and drill, etc
CNC grinding machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

► Diamond & CBN honing stone, honing stick
► Bonded: metal bond
► Materials of workpiece: carbide,glass and ceramic,cast iron,alloy steel, tool steel, die steel, hardened steel copper, aluminum alloy and other abrasive resistant materials
► Applicable areas: fine grinding engine pump body, hydraulic cylinder bore, hydraulic pump inner bore, cylinder block, valve,oil cylinder nozzle, the inner surface of the spline bore and cylinder hole and blind hole of other series.

Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.

Body Material: Aluminum or Steel
Grain size: all grain size can be customized
Usage: grinding, sharpening, polishing
Bond: resin,vitrified,electroplated,metal bond are also available
Work piece: metal,HSS,tungsten carbide,glass,stone…etc
Size: all sizes,like 100mm,150mm,175mm,200mm,250mm….etc

Moresuperhard provide cutting tools (carbide, cermet, pcd/pcbn, cvd, mcd) grinding and regrinding service and solution.
The grinding wheels include, vitrified diamond wheel, resin diamond wheel, metal bond grinding wheel

► Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws
► Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc
► Bonded: Resin bond, vitrified bond
► Grinding Machine: Vollmer, Woodtronic, Akemat, Widma and so on

Resin bond diamond mounted point is an abrasive tool used for fast stock removal which lasts longer for about four times compared to conventional aluminum oxide mounted points. This makes it a very efficient tool as its increases productivity and clearly cleans more parts in less time. This mounted point is mainly used for machining tungsten carbide cutting tools, optical glass, gem, semi-conductor materials, non-ferrous materials, ceramic, magnetic materials, silicon, glass, quartz, thermal spraying alloy, and non-metallic material grinding.

► Application: harder alloys, ceramics and cermet.
► Bonded: resin bond

► Grinding, regrind pcd, pcbn, cvd tools
► Bonded: vitrified bond, resin bond, metal bond
► Width: 1mm – 20mm

► Up to #10000 for super finish
► Cutting-edge chipping <5 μm ► Provide dressing wheel to dress PCD grinding wheel