Quenched Steel Processing with Electroplated CBN Grinding Head in China

Cylindrical Grinder Accessories
– Precision Spindle
– V and flat guide rail
– C3 Ball Screw
– Precision hand shovel 
– Roller grinding wheel corrector

Conventional cylindrical grinding machine is designed for the grinding of workpieces in single-component or small series production runs. Cylindrical grinder is suitable for use in any industry where precise small components are manufactured.

Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

• the manufacture of ball and roller bearings,for grinding raceway profiles.
• drive technology for manufacturing linear guides, ball screws, gear teeth or racks.
• turbine industry for grinding the blades as well as the blade root and fir tree profiles.
• the automotive and -supply industry for grinding camshafts, crankshafts and gear shafts, fuel injection components, piston rings, joints, ball screw drives etc.
• grinding of precision tools such as taps, twist drills, milling cutters, reamers etc.
• general mechanical engineering for grinding hydraulic or pump components.

Resin grinding wheels are used for flute grinding high-speed steel cutting tools such as drills,end mills,taps,reamers,central drills and broach etc
CNC Grinding Machine: HERTLEIN,NORMAC,GUHRING,JUNKER,LIDKOPPING etc.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Body Material: Aluminum or Steel
Grain size: all grain size can be customized
Usage: grinding, sharpening, polishing
Bond: resin,vitrified,electroplated,metal bond are also available
Work piece: metal,HSS,tungsten carbide,glass,stone…etc
Size: all sizes,like 100mm,150mm,175mm,200mm,250mm….etc

1. Vacuum brazing technology can realize the chemical metallurgical combination of diamond, bonding agent (brazing alloy material) and metal matrix interface, with high bonding strength.
2. Because of the high bond strength at the interface, only a very thin bond thickness is sufficient to hold the abrasive firmly, and its exposed height can reach 70% to 80%, making fuller use of the abrasive and greatly improving the tool life and machining efficiency.
3. Compared with the traditional technology, the maximum allowable edge value of diamond tools can be increased by more than 50%, and the diamond consumption of workpiece material per unit volume is reduced by more than half without increasing or decreasing the power consumption of tools.
Vacuum brazed diamond grinding wheel for grinding cast iron ,alloy steels , grey iron , hard composite materials and metal profile in foundry industry.

Resin/virtified/metal bond diamond wheel for silicon wafer can be used for the Japanese ,German, American, Korean and other grinders . Such as Okamoto , Disco, Strasbaugh and others grinding machine.

► Edge wheel for silicon and sapphire wafer edge grinding. A small diameter wheel is used for notch grinding
► Metal diamond wheel for rough grinding to get an accurate edge profile
► Resin diamond wheel for finish grinding to get good surface roughness

► Customized PCD & CBN & CVD cutting, grinding, sharpening, brazing, regrind and retipped solution and service
► Bonded: vitrified bond, resin bond, metal bond
► Model: diamond cup wheel (6A2, 11A2, 1A2)

► Width: 3mm – 20mm
► Grain Size up to super finish #3000
► Cutting-edge chipping <5 μm

Moresuperhard’s Electroplated CBN diamond grinding wheels for hip joint broach
► Body Type: steel core CBN wheel, aluminum core CBN wheel and plastic CBN wheel
► Diameter: 6 inches, 8 inches and 10 inch
► Thickness :1 inch, 1.5 inches and 2 inch
► Arbor hole:1/2 inch, 5/8 inch, 1-1/4 inch
► Radius edge: 1/4 inch
► Grain Size: 80#, 180#, 220#, 350#, 600#, 800#, 1200# etc.
Applicable grinder: sharpening woodturning tools (high-speed steel HSS) on a bench grinder
► Advantages: * Fast and cool cutting action without coolant
* No need to dress or turn

The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on.

MORESUPERHARD has more 10 years of manufacturing experience and a strict production control and management system. Our grinding wheels are rigorously tested from raw material to finished product.

A diamond dresser is a diamond tool used for processing (truing/dressing) and molding (forming) to correct dulling, clogging, and peripheral runout of general whetstones and diamond/CBN wheels to restore their good sharpness.
Dressers include rotary and stationary, single stone and multi-stone, implementation, and total shape. Each is used depending on the application and the workpiece.
Moresuperhard provides qualified diamond dressers.
* High accuracy
* Great consistency
* High cost-effectiveness

►High Precision CNC lnternal Grinder Models:
-IG150
-IG150 I (Elongated)

►Broad Applications:
The inner cylinder, the inner cone and the end face of the step shaft：
– Transmission gear hole grinding
– Air conditioning warping
– Bearing
– Ring gauge

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.

Main Application
Resin bond grinding wheels have strong competitive advantages in the processing fields of carbide tools, ceramics, glass, PCBN tools, PDC cutter, Steel, cast iron, electronic information components precision cutting etc.

CBN wheel is suitable for high precision formed wheels. Such as grinding of high precision gear, worm gear hob, gearbox shafts, planetary reducers (sun gear, planetary gears), worm reducers (yin and yang rotors), stator inner teeth and outer rotor grinding.
No need dressing

Electroplated tools consist of a single layer of super abrasive grains (Diamond or CBN) fixed on the blank by a nickel galvanic process. The thickness of the nickel-coating is always around half of the diameter of the diamond.
Electroplated bond grinding wheels are mainly used for machining tungsten carbide, ceramics, glass, composite, sapphire, high-speed steel, tool steel, mold steel, stainless steel, cast iron, and so on.

Main Features
1. free cutting action
2. sharp grinding

3. high removal rate
4. good precision
5. without dressing

We provide a full range of thermal spray coating solutions and services which includes:
► OD cylindrical grinding wheel (1A1 shape)
► Diamond sanding belts
► Diamond internal grinding wheel
► Diamond honing stone
Model: 1A1 diamond wheel (diameter up to 1100mm)

► Finishing or lapping operations are carried out by resin wheels to provide a good surface finish.

 Moresuperhard is a leading manufacturer of CBN grinding wheels, which are used for precision grinding, shaping, and finishing of hard materials such as metals, ceramics, and composites

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

A hybrid structure of special metal bond having good sharpness and resin bond. The outstanding sharpness realized by the micro-segment effect of special metal bond layer and the resin bond matrix enables high efficiency and high quality grinding of difficult-to-cut cermet materials.
Features:
Outstanding sharpness and long life realized. High-quality surfaces produced.
Applications:
Circumference grinding of hard-to-cut cermet, surface grinding, various grinding of cemented carbide and hard-to-cut ceramics

PCD materials are mainly divided into three categories according to the particle size:
coarse particle size (20-50μm),
medium particle size (about 10μm)
fine particle size (-5μm).
The coarser the particle size, the more difficult it is to grind. The coarse particle size tends to be jagged after grinding. , The quality is poor, but the wear resistance is the strongest; the fine-grained grinding is easier, and the quality of the cutting edge after grinding is better.
Vitrified diamond grinding wheels are used for grinding pcd cbn carbide ceramic cermet cutting tools

For Woodworking Industry, Resin bond Diamond and CBN Wheels are the best choices. The applications include sharpening and production grinding. With more than 10 years of experiences, Moresuperhard has developed the premium bonds for this application. We provide both standard specs and Custom made wheels.

1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws.
2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS,
tool steel, and Stellite type material.
3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.

For Woodworking Industry, Resin bond Diamond and CBN Wheels are the best choice. The applications include sharpening and production grinding. With more than 10 years of experiences, Moresuperhard has developed the premium bonds for this application. We provide both standard specs and Custom made wheels.

1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws.
2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS,
tool steel, and Stellite type material.
3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.