6A2 125D*32H*18D*10W*6X Vitrified Diamocnd Grinding Wheel for PCD Saw Blade

► Grinding Indexable inserts (tungsten carbide inserts, ceramic inserts, CBN inserts)
► Model: 6A2T, 6A2M, 11A2B, 12A2T
► Grinding Machine: WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

Selected diamond abrasive grains
Resin bond which has high precision
Diameter 125mm, Hole 20mm Grit 150#
Used for tungsten carbide, optical glass, gem
Default grit is 150#, Customized shape size and grit is available.

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with vitrified grinding wheels the effect is more outstanding. The diameter range, the thickness range and the grit size range can be customerized according to customers’ requirement.

Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

■ Due to its self-sharpening, the resin bond wheel is easy to use and is suitable for roughing – finishing.
■ Due to moderate abrasive holding strength and wear resistance, this wheel is suitable for roughing with free cutting.
■ Due to elasticity, this wheel using fine grits is suitable for finishing.

Application: sculpturing, dressing and internal grinding carbide, ceramic,glass, stones, marble,etc

A resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

Resin bond grinding wheels are versatile enough to be used wet or dry for most tool making, resharpening and toolroom reconditioning applications.
Their high material removal rates and durable resin bond will give you longer wheel life with an excellent performance/price ratio.
Resin Bond CBN Grinding Wheel feature:
1）high efficiency；
2）abrasion resistance, high consumption
3）Small grinding force, grinding temperature is low
4）high accuracy and good surface quality of the workpiece, the shape of the workpiece stability is good
5）with more pores, grinding is good for chip removal and cooling, not easy to jam, and not easy to burn the workpiece
6）easy sharping

• Reduction of dressing costs per workpiece
• Optimized utilization of machine capacity
• Automation of the dressing process
• Repeatable high precision with low workpiece rejects
• Rapid incorporation of complex profiles in the grinding wheel

Vacuum brazed diamond grinding wheels are used for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profiles in the foundry industry.

Resin Bond Grinding Various Special-Shaped CBN Wheels for high-speed steel milling cutter grinding.
Resin bond diamond CBN grinding wheels are suitable for grinding and resharpening carbide or high-speed steel end mills, which is designed for end mill manufacturers or resharpening service providers.

► Edge wheel for silicon and sapphire wafer edge grinding. A small diameter wheel is used for notch grinding
► Metal diamond wheel for rough grinding to get an accurate edge profile
► Resin diamond wheel for finish grinding to get good surface roughness

► Single point diamond dressers
► Multi point diamond dressers
► Forming diamond dresser
► Impregnated diamond dressers
Application:dressing straight type conventional abrasive wheels. Dressing ceramic abrasive SG grinding wheels ,simple profiles, thread and gear grinding

Diamond Polishing Paste, Diamond Compound is divided into a water-soluble polishing paste and an oil-soluble polishing paste.

Moresuperhard provides qualified services For DANOBAT’s Precision Grinding Machines.
Centerless grinding models：ESTARTA-175 / ESTARTA-250, ESTARTA-400 / ESTARTA-650

► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

— High-precision, high-efficiency
— Center-going, step-difference forming external cylindrical grinding
— The punches and needles are rough and finely ground at one time, and the finish is high
— With less frequent dressing in the case of vitrified CBN wheels or without dressing in the case of plated CBN wheels

More SuperHard can provide super abrasive tools for machining engines, chassis and transmission components in all kinds of industries.
Our products can be customized according to customer needs.

Vitrified diamond grinding wheels for grinding PCD & PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc
Grain size selection of vitrified diamond grinding wheel
► W40(500# D35) W28(D20) Rough Grinding.
► W20 (800# -1000#, D20) Universal Grinding.
► W10 (1500# D15A) W7 (2000# D15B) Finish Grinding.
► W5 (3000# D7) W3.5 (4000# D3) Super Finish Grinding.

CBN wheel is suitable for high precision formed wheels. Such as grinding of high precision gear, worm gear hob, gearbox shafts, planetary reducers (sun gear, planetary gears), worm reducers (yin and yang rotors), stator inner teeth and outer rotor grinding.
No need dressing

Moresuperhard provides resin diamond grinding wheels for the thermal spraying industry. Cylindrical diamond wheel is used for grinding and finishing of thermal spray coatings ( including tungsten carbide , chrome carbide and chrome oxide ), ceramics, carbides, chilled iron composites and other hard-to-grind materials.

► Application: grinding various precision ceramic

► Bonded: resin bond & vitrified bond

► Correct choice of grain size and bonded
* Usually rough grinding uses D126, D91 (Resin bond &Vitrified bond)
* Semi-rough grinding uses D76, D64, D54, D46 (Resin bond & Vitrified bond)
* Semi-finish grinding uses D25, D20 (Resin bond &Vitrified bond)
* Finishing grinding uses D15 (Resin bond)
* Super finishing uses D7, D1 (Resin bond)

► Application: grinding carbide and HSS. (such as drill, end mill, reamer)
► A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding
► Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc
Resin bond diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Suitable CNC Grinding Machine: ANCA,WALTER,SCHUTTE,EWAG,SCHNEEBERGER,HUFFMANN and so on.