Resin diamond & cbn wheels used for machining tungsten carbide cutting tools, ceramic ,magnetic materials, silicon ,glass ,quartz and high speed steel,etc
Resin bonded diamond grinding wheels applied to coarse grinding and finish grinding for metal materials, such as PCD and PCBN workpiece and tools, high speed steel, high vanadium steel, stainless steel, steel and hard alloy. For finishing grinding, polishing and ultra-finish grinding stage processing nonmetallic hard and brittle materials such as glass, stone, ceramics, gem, magnetic, etc.
Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry. Advantages of micro tool grinding wheel: * Good edge stability * High cutting efficiency * Minimal reject-part rates * Good round tool quality
Resin diamond grinding wheels for peripheral grinding of silicon ingots, or processing the outer surface of silicon ingots and to make orientation flat
Resin bonded diamond grinding wheel • For grinding tungsten carbide and steel materials • High material removal volumes at low grinding forces • For wet and dry grinding • High flexibility by mixing in suitable additives • For fine grinding operations
What are the characteristics of resin diamond grinding wheels? Resin bond is an organic bond. The resin diamond grinding wheel manufactured by this bond has high strength, certain elasticity, low heat resistance, good self-sharpening, simple production, and short process cycle. It can manufacture grinding wheels with working speed higher than 50 m/s and very thin grinding wheels.
Hob cutter can be used for machining gears, sprockets, turbines and splines. The advantages of gear hob cutter grinding cbn wheel Grinding wheel uses end grinding, the outer circle is very thin, can be ground to the bottom of the edge. good wear resistance and low loss dry grinding and wet grinding.
► Application: precision grinding micro drill tools Advantages of micro tool grinding wheel: * Good edge stability * High cutting efficiency * Minimal reject-part rates * Good round tool quality
Resin Bond diamond wheels are mostly used for precision grinding of cemented carbide, cermets and ceramics.
► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument ► Model: 1A1, 3A1, 14A1, 1V1, 11V9, 12V9, 4B1, 3A1, 14K1, 1B9 ► Bonded: resin bond & metal bond ► Optical Profile Grinder: Amada, Waida, Wasion, etc
Resin CBN grinding wheels are specially used for hss gear hob cutter grinding. Models of resin cbn wheels: 4V9, 4BT9, 4V4, 14EE1 Bonded: resin bond, metal bond
► Bonded: resin bonded ► Application: precision grinding micro drill tools Advantages of micro tool grinding wheel: * Good edge stability * High cutting efficiency * Minimal reject-part rates * Good round tool quality
Resin bonded diamond grinding wheels are used for finishing grinding, polishing and ultra-finish grinding stage processing nonmetallic hard and brittle materials such as glass, stone, ceramics, gem, magnetic, etc.
Model: 4V9, 4BT9, 4V4, 14EE1 Bonded: resin bond, metal bond Application of cbn grinding wheels: forming and grinding of high speed steel (hss) gear hob and thread cutting tools Width of CBN wheel abrasive layer is generally 3mm -5mm, and the thickness is between 2mm
Resin bond centerless diamond wheels for grinding carbide, ceramic, magnetic materials, stainless steel bar, PCD & PCBN compositives. Types of resin bond diamond wheels: 1A1 , 6A1, 9A1
Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc. Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.
Resin bonded diamond grinding wheels for peripheral grinding of silicon ingots, or processing the outer surface of silicon ingots and to make orientation flat. Materials used in semiconductors and electronics parts, automobiles and photovoltaic industry. Types of these materials are varied including silicon, sapphire, and gallium arsenide (GaAs).
► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument ► Model: 3A1, 14K1, 1B9 ► Bonded: resin bond & metal bond ► Optical Profile Grinder: Amada, Waida, Wasion, etc
Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal. We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc. AGATHON 400 PENTA 5-axis insert grinder is a fully automatic grinding center of the latest generation providing increased efficiency for insert production, the wheels used on AGATON are up to 400mm diameter. Which can grind most tool geometries with flexible clamping system. AGATHON laser machine can reduce the PCD processing time when make tool insert rough cutting, which can take place the rough grinding sometimes.
We provide a full range of thermal spray coating solutions and services which includes: ► OD cylindrical grinding wheel (1A1 shape) ► Diamond sanding belts ► Diamond internal grinding wheel ► Diamond honing stone Model: 1A1 diamond wheel (diameter up to 1100mm)
Resin bond diamond wheel is solidified at low temperature, the production cycle is short, and the equipment and supply process are relatively simple; because the resin has fluidity, it is easy to form a grinding wheel with a complex surface.
Diamond grinding wheel resinoid bonded is mainly used for grinding high and hard alloys, non-metallic materials, cutting hard and brittle hard alloys, non-metallic minerals, etc. Such as cemented carbide, ceramics, agate, optical glass, semiconductor materials, wear-resistant cast iron, stone, etc.
Resin bond diamond mounted points are excellent tools for grinding small areas with diamond smoothing tools for making a clear polished surface finish. This tool has a unique quality that is recommendable for stone carving, cleaning up work, glass, ceramic, and metal. ► Application: harder alloys, ceramics and cermet. ► Bonded: resin bond
Peripheral Diamond Grinding wheels are used for indexable inserts grinding. Peripheral Grinding tungsten carbide inserts, ceramic inserts, cermet, pcd and cbn inserts Model: 6A2T, 6A2M, 11A2B, 12A2T Bonded: resin bond and vitrified bond
► Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc ► Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc ► Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc
According to the bond, diamond grinding wheels can be divided into: resin bond diamond grinding wheels; ceramic bond diamond grinding wheels; metal bond diamond grinding wheels (bronze bond diamond grinding wheels) Resin diamond grinding wheels are used for grinding and processing hard and brittle materials and metal materials such as carbide, glass, ceramics, ferrite, semiconductor materials, stone, etc.
resin diamond centreless (centerless) grinding wheels can perform excellent roundness of the work piece.The workpiece is supported by a work rest blade and set between a rubber regulating wheel that rotates the workpiece and a rotating grinding wheel
Type: 1A1 & 1A1R Application: cutting tungsten carbide, alloys, quartz, ceramics, glass, carbon fibre composites, fiber glass, HSS, Hardened Steel and other ferrous material.