grinding wheel for DANOBAT centerless machine

Film belt is for grinding steel, stone, glass, ceramics, mono crystalline silicon, polysilicon, zirconia, alumina, metal-nonmetallic synthetic materials, cemented carbide, aluminum-magnesium alloy, aluminum beryllium alloy, titanium alloy and etc. hard brittle materials.

Electroplated grinding wheels is an excellent option when an aggressive amount of stock removal is required.

A single, uniform layer of diamond or CBN crystal is electroplated to a precision machined steel surface.

For Woodworking Industry, Resin bond Diamond and CBN Wheels are the best choice. The applications include sharpening and production grinding. With more than 10 years of experiences, Moresuperhard has developed the premium bonds for this application. We provide both standard specs and Custom made wheels.

1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws.
2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS,
tool steel, and Stellite type material.
3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.

► Grinding Indexable inserts (tungsten carbide inserts, ceramic inserts, CBN inserts)
► Model: 6A2T, 6A2M, 11A2B, 12A2T
► Grinding Machine: WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

► Application: grinding various precision ceramic

► Bonded: resin bond & vitrified bond

► Correct choice of grain size and bonded
* Usually rough grinding uses D126, D91 (Resin bond &Vitrified bond)
* Semi-rough grinding uses D76, D64, D54, D46 (Resin bond & Vitrified bond)
* Semi-finish grinding uses D25, D20 (Resin bond &Vitrified bond)
* Finishing grinding uses D15 (Resin bond)
* Super finishing uses D7, D1 (Resin bond)

Application: sculpturing, dressing and internal grinding carbide, ceramic,glass, stones, marble,etc

Types of internal grinding wheel:
* vitrified cbn internal grinding wheel
* resin diamond & cbn internal wheel
* electroplated diamond mounted points
* abrasive internal grinding wheel

► Application: precision grinding micro drill tools
Advantages of micro tool grinding wheel:
* Good edge stability
* High cutting efficiency
* Minimal reject-part rates
* Good round tool quality

Moresuperhard provides our Korean customers with the PDC cutter blanks, and he uses them to drill into soft and intermediate-hardness stratum.

– Semi Closed Grinder
– Full Cover Grinder
– With Manipulator Grinder
– With Robot Grinder
CNC cylindrical grinder can not only be available for producing shapes like cylinders, but also shapes including cam, ellipse, or crankshaft
CNC grinding machines offer greater flexibility and easier operation

► OD cylindrical grinding wheel (1A1 shape)
► Diamond sanding belts
► Diamond internal grinding wheel
► Diamond honing stone
Model: 1A1 diamond wheel (diameter up to 1100mm)

With hydrostatic liquid suspension electric spindle, high rigidity, high speed, low vibration, high grinding force.
►Servo Surface CNC cylindrical grinder Models
GP32
J2
►Applications:
– automotive and aerospace industries,
– tool manufacturing
– die makingn

The feed rate of the grinding resin grinding wheel of the more superhard five-axis milling cutter can reach 100-120MM/M, and the cutting depth is 3-4.5MM at a time.
5 axis cnc grinding wheels has the characteristics of high efficiency and good durability.
The ground tool is not only smooth and clean. Good, and suitable for all kinds of machine tools, and can replace imported similar products.

A resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

A resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

► Grinding Indexable inserts (tungsten carbide inserts, ceramic inserts, CBN inserts)
► Model: 6A2T, 6A2M, 11A2B, 12A2T
► Grinding Machine: WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

A hybrid structure of special metal bond having good sharpness and resin bond. The outstanding sharpness realized by the micro-segment effect of special metal bond layer and the resin bond matrix enables high efficiency and high quality grinding of difficult-to-cut cermet materials.
Features:
Outstanding sharpness and long life realized. High-quality surfaces produced.
Applications:
Circumference grinding of hard-to-cut cermet, surface grinding, various grinding of cemented carbide and hard-to-cut ceramics

1. High production efficiency, long service life and low cost of dressing of individual parts.
2. It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3.For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4. Easy to operate.
5. High utilization of CNC machine , easy to achieve automation and mass production.

Moresuperhard’s diamond dressing rolls are used successfully in different applications. Dressing with rotating diamond tools has been found to be a reliable technique in series and performance grinding processes, especially those applications using vitrified bonded grinding wheels.

The Wheel Dresser is designed to provide easy and efficient dressing of diamond /CBN grinding wheels and grinding wheel spindles consisting of several grinding wheels.
►Diamond & CBN wheel dressing machine Models NM-X3 NM-X5 NM-X6
►Applications: -Dressing diamond /CBN grinding wheels -Dressing flat, side, angular, external and profile wheels -Single and multiple wheel combinations

1. Vacuum brazing technology can realize the chemical metallurgical combination of diamond, bonding agent (brazing alloy material) and metal matrix interface, with high bonding strength.
2. Because of the high bond strength at the interface, only a very thin bond thickness is sufficient to hold the abrasive firmly, and its exposed height can reach 70% to 80%, making fuller use of the abrasive and greatly improving the tool life and machining efficiency.
3. Compared with the traditional technology, the maximum allowable edge value of diamond tools can be increased by more than 50%, and the diamond consumption of workpiece material per unit volume is reduced by more than half without increasing or decreasing the power consumption of tools.
Vacuum brazed diamond grinding wheel for grinding cast iron ,alloy steels , grey iron , hard composite materials and metal profile in foundry industry.

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.

Main Application
Resin bond grinding wheels have strong competitive advantages in the processing fields of carbide tools, ceramics, glass, PCBN tools, PDC cutter, Steel, cast iron, electronic information components precision cutting etc.

Moresuperhard’s diamond profile roller dressers are used mainly in the turbine, automobile and tool manufacturing industries and are ideal for the following grinding processes:

CD / non CD (Continuous Dressing)
HSCD (High-Speed Continuous Dressing)
IPD (In Process Dressing)
High-speed pendulum grinding