Grinding Solutions for ANCA FCP4 Machines

Resin Bond Grinding Various Special-Shaped CBN Wheels for high-speed steel milling cutter grinding.
Resin bond diamond CBN grinding wheels are suitable for grinding and resharpening carbide or high-speed steel end mills, which is designed for end mill manufacturers or resharpening service providers.

Vitrified bond diamond grinding wheels have been widely used in the PCD/PCBN tools edge processing, diamond edge processing, carbide cylindrical processing and camshaft grinding and other processing fields. Vitrified bond grinding wheels will produce a lot of heat in the process of high load during dry grinding. Using the cooling fluid with a vitrified grinding wheel the effect is more outstanding.
Many breakthroughs have been made in PCD composite material, CBN composite material and tungsten carbide processing, thus the application range of grinding wheels is wider.

Applications of diamond glass saw blade: cutting different types of glass (such as glass mosaic, sheet glass, crystallized glass, glass tile, coated glass, etc)
Size of glass cutting blades: 4″- 16″
►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use

— High-precision, high-efficiency
— Center-going, step-difference forming external cylindrical grinding
— The punches and needles are rough and finely ground at one time, and the finish is high
— With less frequent dressing in the case of vitrified CBN wheels or without dressing in the case of plated CBN wheels

* Workpiece Materials: grinding tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.

* Applicable Industry: CNC Tool Grinding, Woodworking Tool Grinding, Thermal Spraying Coated, Silicon Wafer Grinding, etc.

Application: carbide, tungsten steel, vitrified optical glass, sapphire glass, high-speed steel, bearing steel, tool steel, stainless steel, and cast iron, etc
► Bond: vitrified bond & resin bond
► Diameter: 300- 1500mm

► Provide matching dressing grinding wheel
►Diamond & CBN shapes: cylindrical, hexagonal, square, segmented
► Grinding machines: Wendt WBM, Viotoo, AMT, Stahli, Peter Wolters, Diskus, Agathon T&B, Fujisanki, Supfina, Melchiorre, Koyo, Lam Plan, Speedfam, Kemet, Gardner and other brands.

We provide precision grinding & finishing bearing processing service and solution. There are many types of grinding wheel applications that go into manufacturing bearings.

Selected diamond abrasive grains
Resin bond which has high precision
Diameter 125mm, Hole 20mm Grit 150#
Used for tungsten carbide, optical glass, gem
Default grit is 150#, Customized shape size and grit is available.

Resin bond grinding wheels are versatile enough to be used wet or dry for most tool making, resharpening and toolroom reconditioning applications.
Their high material removal rates and durable resin bond will give you longer wheel life with an excellent performance/price ratio.
Resin Bond CBN Grinding Wheel feature:
1）high efficiency；
2）abrasion resistance, high consumption
3）Small grinding force, grinding temperature is low
4）high accuracy and good surface quality of the workpiece, the shape of the workpiece stability is good
5）with more pores, grinding is good for chip removal and cooling, not easy to jam, and not easy to burn the workpiece
6）easy sharping

► Customized cutting, grinding, sharpening, brazing, regrind and retipped solution and service
► Bonded: vitrified bond, resin bond, metal bond
► Model: diamond cup wheel (6A2, 11A2, 1A2)

► Width: 3mm – 20mm
► Grain Size up to super finish #3000
► Cutting-edge chipping <5 μm

Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.

Resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

The diamond resin grinding wheel has a good polishing effect. The grinding wheel is sharp and not easy to be blocked during grinding.
The specific characteristics are as follows:
1. The grinding efficiency is high, and the grinding wheel consumption is relatively slow;
2. Good self-sharpening, low heat generation during grinding, not easy to block, reducing the phenomenon of work burns during grinding;
3. The grinding wheel has a certain elasticity, which is conducive to improving the roughness of the workpiece surface. It is mainly used for fine grinding, semi-fine grinding, knife grinding, polishing and other processes;
4. The diamond resin grinding wheel is cured at low temperature, the production cycle is short, and the equipment and supply process is relatively simple; due to the fluidity of the resin, it is easy to form a grinding wheel with complex surfaces

1.Resin Bond Diamond wheel is to grind Tungsten Carbide tipped tools and saws.
2.Resin Bond CBN wheel is to grind the circular saws and band saws made from HSS,
tool steel, and Stellite type material.
3. Resin CBN wheel is to grind the tool made from the combination of Carbide and hardened Tool Steel.

Features:
High precision and efficiency grinding performance.
Long service life, meaning that the wheels will not wear out quickly.
Good thermal stability, ensuring that the wheels maintain their shape and size.
Chemically stable and corrosion-resistant materials are used, ensuring that the wheels do not rust or corrode.
The wheels are designed to be lightweight and easy to use.

Main features of CNC profile grinding wheels
Perfect processing quality
High efficient grinding with fast feeding
Good wear resistance and shape keeping 
Applications of cnc grinding wheel
Mainly used for grinding digital controlled cutting tools such as tungsten carbide, high speed steel, stainless drill, mill and rimer.  
Type: 1a1, 14a1, 11v9, 1v1, 12v9, 14f1

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

The function of a profile roller dresser is to achieve a geometric profile and the desired wheel topography. The coordinated system of the Moresuperhard diamond roller dresser with the corresponding grinding wheel reduces thermal stress on the workpiece, enabling you to achieve optimum grinding results.

* High accuracy
* Great consistency
* High cost-effectiveness

MoreSuperhard offers custom precision ceramic grinding, lapping and polishing service and solution.
– diamond and cbn double sided grinding wheels surface grinding ceramic
– diamond cylindrical grinding wheels for technical ceramic
– diamond centerless grinding ceramic
– diamond cut off wheel for cutting ceramic, etc

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

9A3 D175Resin diamond grinding wheels:
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide , resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels

► Grinding Indexable inserts (tungsten carbide inserts, ceramic inserts, CBN inserts)
► Model: 6A2T, 6A2M, 11A2B, 12A2T
► Grinding Machine: WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

► Application: grinding carbide and HSS. (such as drill, end mill, reamer)
► A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding
► Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc
Resin bond diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Suitable CNC Grinding Machine: ANCA,WALTER,SCHUTTE,EWAG,SCHNEEBERGER,HUFFMANN and so on.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

► Steady drilling with better smoothness
► Free drilling and long lifespan
► No damage to the edge
► High drilling efficiency

► Edge wheel for silicon and sapphire wafer edge grinding. A small diameter wheel is used for notch grinding
► Metal diamond wheel for rough grinding to get an accurate edge profile
► Resin diamond wheel for finish grinding to get good surface roughness

► Bonded: vitrified bond, resin bond, metal bond
► Width: 1mm – 20mm
► Up to #10000 for super finish
► Cutting-edge chipping <5 μm ► Provide dressing wheel to dress PCD grinding wheel

Peripheral Diamond Grinding wheels are used for indexable inserts grinding.
Peripheral Grinding tungsten carbide inserts, ceramic inserts, cermet, pcd and cbn inserts
Model: 6A2T, 6A2M, 11A2B, 12A2T
Bonded: resin bond and vitrified bond

► Application: carbide, tungsten steel, ceramic , optical glass, sapphire glass, high speed steel, bearing steel, tool steel, stainless steel and cast iron, etc
► Bond: vitrified bond & resin bond
► Diameter: 300- 1500mm

► Provide matching dressing grinding wheel
►Diamond & cbn shapes: cylindrical, hexagonal, square, segmented
► Grinding machines: Wendt WBM, Viotoo, AMT, Stahli, Peter Wolters, Diskus, Agathon T&B, Fujisanki, Supfina, Melchiorre, Koyo, Lam Plan, Speedfam, Kemet, Gardner and other brands.