China Manufacture Resin Grinding Wheels For Carbide

Last week, Moresuperhard participated in the 2nd conference on ceramic technology for semiconductor industry.

Resin grinding wheel is mainly used for grinding brittle and hard metal materials:

① high manganese steel, high carbon steel, stainless steel, die steel, bearing steel;

② high chromium, nickel, molybdenum and other heat-resistant and high-hardness alloy steel;

③ chilled cast iron (HS80 ～90);

④ All kinds of hardened steel (HRC55～65); Impellers, volutes, guard plates, sheaths, etc.), molds, and cylinder liners; solves the cutting of high-hardness and difficult-to-machine materials in all walks of life, and can improve work efficiency, greatly save processing time and electricity, and obtain huge economic benefits.

►Accurately grinding Tungsten Carbide, Ceramic, Cermet, Steel HRC, Glass and Others, etc.
►Diameter 20- Diameter 900, customized as your request
►CBN+aluminum body

Resin Bond CBN Grinding Wheel feature:
1）high efficiency；
2）abrasion resistance, high consumption
3）Small grinding force, grinding temperature is low
4）high accuracy and good surface quality of the workpiece, the shape of the workpiece stability is good
5）with more pores, grinding is good for chip removal and cooling, not easy to jam, and not easy to burn the workpiece
6）easy sharping

Vitrified diamond grinding wheels for grinding PCD & PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc.

Moresuperhard’s vitrified CBN grinding tools with highest grinding layer for extended wheel life on the machine. Due to the special manufacturing process very high grinding layers on wheels are possible to shorten the setup-costs in the grinding process. 

Features of vitrified CBN grinding wheels:
► longer wheel life
► shorter grinding cycle times
► automated grinding production capabilities with wheels dressed right on the grinder
Vitrified CBN products are ideal for steel and ferrous alloy grinding applications in automotive, aerospace, medical, production tooling, etc. They are excellent thermal conductors and do not react with ferrous materials during the grinding process like diamond does.

– Metal diamond wheel for rough grinding to get accurate edge profile
– Grinded with uniform chamfer width, excellent rigidity
– Strong groove shape retention, long life
– By edge grinding the final diameter is adjusted
– A uniform CBN layer minimizes machining damage
– Highly precise slotted shape support various wafer shapes
It is suitable for making guide vanes and nozzle guide vanes for aviation jet engines, industrial gas turbines, naval gas turbines, and diesel engine nozzles.

Resin bond diamond & CBN wheels are mainly used for small-diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.

Main Application
Resin bond grinding wheels have strong competitive advantages in the processing fields of carbide tools, ceramics, glass, PCBN tools, PDC cutter, Steel, cast iron, electronic information components precision cutting etc.

►High strength cast iron machine body
►Constant temperature cooling and unloading device can be configured
►Digital size control system
►Compressed protection for upper working disc

4a2 Diamond and CBN grinding wheels for woodworking industry.
Applications of 4a2 diamond cup wheels: used for grinding top, face and side grinding the circular saw blades and band saws (made of tungsten carbide, cermet and pcd) , woodwork drills and mills.

The diamond resin grinding wheel has a good polishing effect. The grinding wheel is sharp and not easy to be blocked during grinding.
The specific characteristics are as follows:
1. The grinding efficiency is high, and the grinding wheel consumption is relatively slow;
2. Good self-sharpening, low heat generation during grinding, not easy to block, reducing the phenomenon of work burns during grinding;
3. The grinding wheel has a certain elasticity, which is conducive to improving the roughness of the workpiece surface. It is mainly used for fine grinding, semi-fine grinding, knife grinding, polishing and other processes;
4. The diamond resin grinding wheel is cured at low temperature, the production cycle is short, and the equipment and supply process is relatively simple; due to the fluidity of the resin, it is easy to form a grinding wheel with complex surfaces

1. Moresuperhard Rockwell hardness tester series combines complex design with technical innovation.

2.A wealth of comfort functions make operation easy, safe, and fast. Modern software and interfaces allow time-saving automation and integration of the hardness tester into any lab.

Type code:
14F1 Flat shape
Abrasive material:
Diamond & CBN
Bond:
Resin/Bronze/Vitrified/Electroplated
wheel base:
solid Alu body for Resin bond,solid #45 steel for Metal bond
Coarse Grit:
80#/100#/120#/140#/170#/200#/240#/270#/325#
Fine grit:
400#/500#/600#/800#/1000#/1200#/1500#/2000#/3000#
Diamond Concentration:
50%,75%,100%,125%

► Steady drilling with better smoothness
► Free drilling and long lifespan
► No damage to the edge
► High drilling efficiency

Moresuperhard provides qualified services For DANOBAT Precision Grinding Machines.
Centerless grinding models：VG, DVG

► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

Cylindrical Grinder Models: FX27P-60 CNC, FX32P-100 CNC
– Semi Closed Grinder
– Full Cover Grinder
– With Manipulator Grinder
– With Robot Grinder

CNC cylindrical grinder can not only be available for producing shapes like cylinders, but also shapes including cam, ellipse, or crankshaft

► Customized cutting, grinding, sharpening, brazing, regrind and retipped solution and service
► Bonded: vitrified bond, resin bond, metal bond
► Model: diamond cup wheel (6A2, 11A2, 1A2)

► Width: 3mm – 20mm
► Grain Size up to super finish #3000
► Cutting-edge chipping <5 μm

► Vitrified bond and Resin bond: vitrified bond has a longer lifespan and higher efficiency than resin bond
► Used for the cylindrical grinding of tungsten carbide
► Models: 6A2(Diameter: 100mm-1200mm)

Film belt is for grinding steel, stone, glass, ceramics, mono crystalline silicon, polysilicon, zirconia, alumina, metal-nonmetallic synthetic materials, cemented carbide, aluminum-magnesium alloy, aluminum beryllium alloy, titanium alloy and etc. hard brittle materials.

Diamond/ cbn grinding wheels are mainly used for the grinding of integral carbide, cermet, high speed steel, stainless steel drill, milling cutter and reamer.
The main materials of cnc cutting tools are cemented carbide, high-speed steel, stainless steel and so on.

► Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc
► Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc
► Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc

vitrified diamond grinding wheels are used for PCD cutting tools, PCBN cutting tools, CVD tools, milling cutter, reamer, drill and other cutting tools grinding and sharpening.
Applicable machine: Ewag, Anca, COBORN, Farman and other PCD grinding machine .
For more information about pcd tools grinding, please contact us at any time .

Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc.   
Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.

Our film belt is ：1. with high grinding consistency ;
2. with high grinding capacity，which can achieve precise polishing effect;
3. with high flexibility to achieve the ideal surface polishing effect；
4. Suitable for dry polishing.

We provide precision grinding & finishing bearing processing service and solution. There are many types of grinding wheel applications that go into manufacturing bearings.

Resin diamond grinding wheels are used for round cutting tools on cnc machine, including drills, milling cutters, reamers, taps, etc. The main materials are cemented carbide, high-speed steel, stainless steel and so on.
Model: 1a1, 12v9, 11v9, 12a2, 1v1, 14a1, 6a2, etc
Bonded: resin bond, metal bond and hybrid bond