Moresuperhard provides the silicon ingot grinding solution and service. Our resin bond diamond wheels for peripheral grinding of silicon ingots
Manufacturing processes for silicon semicond Silicon Ingot ⇒ Cropping(electroplated bandsaw) ⇒ Cylindrical / Flat Grinding Silicon Rod ⇒ Ingot Silicon (diamond wire) ⇒ Lapping (double side wheel/polishing pad) ⇒ Edge Grinding ⇒ Surface grinding ⇒ polishing⇒ wafer⇒ patterning ⇒ back grinding (vitrified / resin wheels) ⇒ dicing (dicing blades)⇒ chips ⇒ molding ⇒ packaging Moresuperhard provides a full range of silicon wafer grinding solution and service.
Resin Bond diamond wheels are mostly used for precision grinding of cemented carbide, cermets and ceramics. Because of the bond elasticity, they are used for finish grinding of silicon, glass, ceramic-made electrical parts, etc. which require excellent surface finish. Resin bond wheels are suitable for grinding ferrous metals such as cast iron, high speed steels, and sintered iron. They are suitable for processing hard to machine materials because CBN grains are much stronger than conventional abrasives.
More Superhard provides precise solutions for cylindrical grinding PDC cutter, repairing PDC drill bits in Oil & Gas industry. We can supply diamond tools include, Vitrified Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits Resin Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits
Resin diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc Type: 1A1,1V1,1A1R,6A2,6A9,3A1,9A1,11V9,12A2,14A1 etc. Moresuperhard has more than 15 years’ experience in producing diamond and cbn grinding wheels.
► Good concentricity, less runout, small tolerance ► Round hole/Face/Square hole/Arc/Groove/ Spherical/ contour grinding ► Bond: resin bond/ electroplated/ vitrified ► Grinding machine: Moore, Hauser, Mitsuiseiki, Waida and Jingtian, etc. ► Grit:40 #-1000#
Straight type resin diamond cbn wheels Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc
Model: 4V9, 4BT9, 4V4, 14EE1 Bonded: resin bond, metal bond Application of cbn grinding wheels: forming and grinding of high speed steel (hss) gear hob and thread cutting tools Width of CBN wheel abrasive layer is generally 3mm -5mm, and the thickness is between 2mm
Resin bonded diamond grinding wheels are used for finishing grinding, polishing and ultra-finish grinding stage processing nonmetallic hard and brittle materials such as glass, stone, ceramics, gem, magnetic, etc.
► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument ► Model: 3A1, 14K1, 1B9 ► Bonded: resin bond & metal bond ► Optical Profile Grinder: Amada, Waida, Wasion, etc
Resin diamond grinding wheels Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc
Resin diamond grinding wheels are widely used in semi-precision grinding, fine grinding and polishing of cemented carbide tools, PDC cutter, PDC drill bits, ceramics, magnetic materials, crystals and face of quartz, etc
Resin diamond grinding discs, diamond lapping discs are used for polishing and faceting gemstones (jade, crystal, agate), spinel, sapphire, jewellery, glass artwork and precision machining industry
► Application: grinding carbide and HSS. (such as drill, end mill, reamer) ► A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding ► Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc
► OD cylindrical grinding wheel (1A1 shape) ► Diamond sanding belts ► Diamond internal grinding wheel ► Diamond honing stone Model: 1A1 diamond wheel (diameter up to 1100mm)
Resin bonded diamond grinding wheel • For grinding tungsten carbide and steel materials • High material removal volumes at low grinding forces • For wet and dry grinding • High flexibility by mixing in suitable additives • For fine grinding operations
► Model: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc ► Workpiece Materials: grinding tungsten carbide cutting tools, ceramic , magnetic materials, silicon , sapphire, glass , quartz and HVOF carbide coated,PCD, PCBN, etc ► Applicable Industry: carbide inserts (cnc tools), carbide circular saw (woodworking tools), Thermal Spraying Coated, Silicon Wafer Grinding, etc
Diamond CBN grinding wheel heads are used because of their durability and their ability to cleanly cut the harder alloys, ceramics and cermet.
►Excellent Grinding Action ►less apt to experience loading, and they dress easily for added convenience ►Convenience and Ease of Use ►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.
► Bonded: resin bonded ► Application: precision grinding micro drill tools Advantages of micro tool grinding wheel: * Good edge stability * High cutting efficiency * Minimal reject-part rates * Good round tool quality
Optical glass, electronic materials, and electronics industry. Glass chips on the side of EP wheels for glass polishing are removed and the glass is effectively removed to increase the strength of the glass. Especially our products are excellent in grinding efficiency, making various shapes . The optical profile wheels which are widely used in the processing and grinding of optical projection curve grinder or other precision grinders.
Resin bond diamond wheel for silicon wafer can be used for the Japanese ,German, American, Korean and other grinders . Such as Okamoto , Disco, Strasbaugh and others grinding machine.
Resin CBN grinding wheels are specially used for hss gear hob cutter grinding. Models of resin cbn wheels: 4V9, 4BT9, 4V4, 14EE1 Bonded: resin bond, metal bond
Resin Bond diamond wheels are mostly used for precision grinding, surface grinding, centerless grinding, cylindrical grinding, internal grinding of carbide, cermets and ceramics, glass, magnetic materials, quartz glass, etc. Size of resin diamond wheel: 60mmx 12.7mm x 19mm x 10mm