1A1 Resin Diamond Grinding Wheel (D750*H305&T75*X10mm) for Processing Tungsten Carbide

The diamond resin grinding wheel has a good polishing effect. The grinding wheel is sharp and not easy to be blocked during grinding.
The specific characteristics are as follows:
1. The grinding efficiency is high, and the grinding wheel consumption is relatively slow;
2. Good self-sharpening, low heat generation during grinding, not easy to block, reducing the phenomenon of work burns during grinding;
3. The grinding wheel has a certain elasticity, which is conducive to improving the roughness of the workpiece surface. It is mainly used for fine grinding, semi-fine grinding, knife grinding, polishing and other processes;
4. The diamond resin grinding wheel is cured at low temperature, the production cycle is short, and the equipment and supply process is relatively simple; due to the fluidity of the resin, it is easy to form a grinding wheel with complex surfaces

Manufacturing processes for silicon semiconductor
Silicon Ingot ⇒ Cropping(electroplated bandsaw) ⇒ Cylindrical / Flat Grinding Silicon Rod ⇒ Ingot Silicon (diamond wire) ⇒ Lapping (double side wheel/polishing pad) ⇒ Edge Grinding ⇒ Surface grinding ⇒ polishing⇒ wafer⇒ patterning ⇒ back grinding (vitrified / resin wheels) ⇒ dicing (dicing blades)⇒ chips ⇒ molding ⇒ packaging

► Application: grinding carbide and HSS. (such as drill, end mill, reamer)
► A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding
► Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc
Metal bond diamond wheels for grinding tungsten carbide and HSS steel. Such as drills, end mills, reamers, micro drills, mini end mills and burrs, etc
Suitable CNC Grinding Machine: ANCA,WALTER,SCHUTTE,EWAG,SCHNEEBERGER,HUFFMANN and so on.

Characteristics of CNC Cylindrical Grinder
• The grinding wheel spindle has high rigidity, high precision, high service life and low vibration and low friction
• The self-aligning function, the wheel spindle is not affected by the belt tension and is biased
• The spindle has a centering and simultaneous compound function, and the user can perform rapid conversion in the core machining and the chuck clamping process.
• The Z-axis consists of an AC servo motor, a high-precision bead screw, and an automatic forced lubrication system
• High repeatability. long track service life, high rigidity and smooth reciprocating motion
• Configurable surface measurement, outer diameter thickness measurement, grinding wheel anti-collision device

Metal bonded diamond wheels are best suited for edge rough grinding and have coarser diamonds for higher material removal. The diamonds are embedded in a sintered metal matrix. These wheels can either have a segmented pattern for edge rough grinding or a continuous pattern for fine grinding.
Features:
Wear resistant with a longer service life
The higher material removal rate
High grinding efficiency

The Wheel Dresser is designed to provide easy and efficient dressing of diamond /CBN grinding wheels and grinding wheel spindles consisting of several grinding wheels.
►Diamond & CBN wheel dressing machine Models NM-X3 NM-X5 NM-X6
►Applications: -Dressing diamond /CBN grinding wheels -Dressing flat, side, angular, external and profile wheels -Single and multiple wheel combinations

Grain size selection of vitrified diamond grinding wheel
► W40(500# D35) W28(D20) Rough Grinding.
► W20 (800# -1000#, D20) Universal Grinding.

► W10 (1500# D15A) W7 (2000# D15B) Finish Grinding.
► W5 (3000# D7) W3.5 (4000# D3) Super Finish Grinding.
Vitrified diamond grinding wheels for grinding PCD & PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc

Resin bond diamond & CBN grinding wheels have features of good self-sharpening, low heat generated during grinding, not easy to block and reduce the phenomenon of working burns during grinding. Resin bond has a certain elasticity and is conducive to improving the roughness of the workpiece surface, mainly used for fine grinding, semi-fine grinding, sharpening grinding, polishing and other processes. Therefore, resin bond diamond and CBN grinding wheels are widely used in the field of grinding and cutting.

Main Application
Resin bond grinding wheels have strong competitive advantages in the processing fields of carbide tools, ceramics, glass, PCBN tools, PDC cutter, Steel, cast iron, electronic information components precision cutting etc.

Moresuperhard provides qualified services For DANOBAT Precision Grinding Machines.
Centerless grinding models：VG, DVG

► Resind diamond/CBN grinding wheels
► Conventional grinding wheels
► Diamond dressing wheels

Diamond/ cbn grinding wheels are mainly used for the grinding of integral carbide, cermet, high speed steel, stainless steel drill, milling cutter and reamer.
The main materials of cnc cutting tools are cemented carbide, high-speed steel, stainless steel and so on.

More Superhard provides precise solutions for cylindrical grinding PDC cutter, repairing PDC drill bits in Oil & Gas industry. We can supply diamond tools include,
► Vitrified Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits
► Resin Diamond Wheel for Cylindrical Grinding PDC Cutter / PDC Drill Bits
► Cylindrical Diamond Wheel for PDC Cutter chamfer grinding
Model: 1A1,14A1 diamond wheel (diameter up to 1100mm)

■ Due to its self-sharpening, the resin bond wheel is easy to use and is suitable for roughing – finishing.
■ Due to moderate abrasive holding strength and wear resistance, this wheel is suitable for roughing with free cutting.
■ Due to elasticity, this wheel using fine grits is suitable for finishing.

Application Of Diamond/CBN Glass Wheels
Glass grinding and edging, coarse grinding, middle grinding and fine grinding etc.
* Full segment wheel
* Internal segment wheel
* Continuous wheel
Glass grinding and edging, coarse grinding, middle grinding and fine grinding etc.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Grinding and regrinding cutting tools (pcd inserts, cbn inserts, mono crystal diamond ( MCD ) tools, pcd reamer, carbide tools, cermet inserts)
► Bonded of cutting tools grinding wheel: vitrified diamond cup wheel, resin diamond cup wheel and metal diamond cup wheel
► Diamond Width: 3mm, 5mm, 10mm, 15mm, 20mm
►Grain size can reach 4000# super finish

Vitrified CBN internal grinding wheels are made of cubic boron nitride abrasives and sintered with metal powder, resin powder and ceramic as a bonding agent to form various shapes of abrasives for industrial grinding, polishing and lapping.

Solid Steel Concave Diamond Grinding Wheel: 4″ in Diameter x 1/2″ Wide, 1″ Hole. Order optional bushings if you have a 1/2″, 5/8″ or 3/4″ arbor (for this wheel order one 1/2″ wide bushings to make the 1/2″ span across the hole).
High-quality nickel-plated diamond on steel.
Grit sizes available: 80, 120, 220, 400, & 600 grit

► Application: grinding carbide and HSS. (such as drill, end mill, reamer)
► A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding
► Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc

Ensuring an excellent finish by simply drawing the blade through the groove over the two grinding wheels
-Lower cutting time and higher cutting efficiency
-No need for dressing
-Long lifespan
Grit: 80/100, 140/170, 170/200…

► Bond: Metal nickel plating electroplated bond & Resin bond (resin bond also consists of flexible and hard type)
► Length: 150mm – 5000m
► Width: 5mm – 350mm
► Grit: #60,#100,#120,#200,#400,#800,#1500,#2000,#3000,#5000

► Vitrified bond and Resin bond: vitrified bond has a longer lifespan and higher efficiency than resin bond
► Used for the cylindrical grinding of tungsten carbide
► Models: 6A2(Diameter: 100mm-1200mm)

Resin Bond Grinding Various Special-Shaped CBN Wheels for high-speed steel milling cutter grinding.
Resin bond diamond CBN grinding wheels are suitable for grinding and resharpening carbide or high-speed steel end mills, which is designed for end mill manufacturers or resharpening service providers.

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

► Bonded: vitrified bond, resin bond, metal bond
► Width: 1mm – 20mm
► Up to #10000 for super finish
► Cutting-edge chipping <5 μm ► Provide dressing wheel to dress PCD grinding wheel

►Ideal for difficult to grind steel
►Faster stock removal cooler cutting
►Superior form holding

The compact mechanical structure design and the wide application of advanced manufacturing technology further reduce the footprint of the machine tool, which means that the output per unit area increases and improves the competitiveness of the owner.

►It is used for grinding and cylindrical grinding of cemented carbide measuring tools, tungsten steel, high-speed steel, alloy steel, glass, precious stones, jade, jade, amber, beeswax, magnetic materials, ceramics, molds, etc..
►And can also be used for plunge grinding and forming Grinding is an ideal tool for grinding hard and brittle materials and hard alloys due to the characteristics of diamond abrasives (high hardness, high compressive strength, and good wear resistance).

Moresuperhard provides a line of solution and services for ultra performance tools grinding on CNC machines. Our services include,
► Fluting
► Gashing clear edge and relief angle
► OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc
Diamond and CBN wheels are available in resin bond and hybrid bond. The applicable machines include,Walter, Anca, Ewag, Vollmer, Rollomatic, Schutte, Schneeberger, Makino, TG-5, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner

► Application: inner grinding of bearing, compressor, CVJ ball-cage, hydraulic tappets, universal joint, stator and rotor.

► Body type: ID Wheel with Shank, ID Wheel without Shank

► Model type: 1A8, 1A1W, 1A1, DWA

► We can offer: abrasive internal grinding wheel (PA, SG), CBN internal grinding wheel, Diamond internal grinding wheel.

Used for machining HSS, tool steel, stainless steel, mold steel and titanium alloy etc。
Metal bond grinding wheel is made from the sintering of alloy powders and other fillers with either diamond grains or CBN grains. Compared to resin bond wheels, metal bond wheels provide longer using life and better shape retention。