Vitrified Bond Excellent Life Vitrified Bond Diamond Grinding Wheels

► Applications: face grinding, top grinding, flank grinding, hollow tooth grinding and re-sharpening for tungsten carbide tipped saw blades and one-piece HSS saws
► Models: 4A2, 4BT9, 11A2, 15A2, 12V2, 14F1, etc
► Bonded: Resin bond, vitrified bond
► Grinding Machine: Vollmer, Woodtronic, Akemat, Widma and so on

► Customized cutting, grinding, sharpening, brazing, regrind and retipped solution and service
► Bonded: vitrified bond, resin bond, metal bond
► Model: diamond cup wheel (6A2, 11A2, 1A2)

► Width: 3mm – 20mm
► Grain Size up to super finish #3000
► Cutting-edge chipping <5 μm

Resin bond diamond grinding wheel for grinding and resharpening carbide drills; Resin bond Cubic Boron Nitride grinding wheel for grinding and resharpening high-speed steel drills.
Advantages:
High grinding efficiency；
High material removal rate；
High tools surface finish and good cutting edge quality；
The shape of the grinding wheel is kept well；
High machining accuracy；
Low loss, low thermal damage, no burn of workpiece；
Wear-resistant, long working life；

Vitrified CBN internal grinding wheels are made of cubic boron nitride abrasives and sintered with metal powder, resin powder and ceramic as a bonding agent to form various shapes of abrasives for industrial grinding, polishing and lapping.

Resin bond diamond & CBN grinding wheels have features of good self-sharpening, low heat generated during grinding, not easy to block and reduce the phenomenon of working burns during grinding. Resin bond has a certain elasticity and is conducive to improving the roughness of the workpiece surface, mainly used for fine grinding, semi-fine grinding, sharpening grinding, polishing and other processes. Therefore, resin bond diamond and CBN grinding wheels are widely used in the field of grinding and cutting.
Main Application
Resin bond grinding wheels have strong competitive advantages in the processing fields of carbide tools, ceramics, glass, PCBN tools, PDC cutter, Steel, cast iron, electronic information components precision cutting etc.

Cylindrical Grinder Models: FX27P-60 CNC, FX32P-100 CNC
– Semi Closed Grinder
– Full Cover Grinder
– With Manipulator Grinder
– With Robot Grinder

CNC cylindrical grinder can not only be available for producing shapes like cylinders, but also shapes including cam, ellipse, or crankshaft

Resin diamond wheels are used for tungsten carbide tools, automotive glass, PDC, PCD, PCBN, ceramics, sapphire, optical glass, and magnetic materials.
Resin bond diamond grinding wheel features a small grinding force, less grinding heat, good self-sharpening, high efficiency, and high surface finish. It is mainly used for cutting, finish grinding, semi-finish grinding, sharpening, and polishing.

Type code:
14F1 Flat shape
Abrasive material:
Diamond & CBN
Bond:
Resin/Bronze/Vitrified/Electroplated
wheel base:
solid Alu body for Resin bond,solid #45 steel for Metal bond
Coarse Grit:
80#/100#/120#/140#/170#/200#/240#/270#/325#
Fine grit:
400#/500#/600#/800#/1000#/1200#/1500#/2000#/3000#
Diamond Concentration:
50%,75%,100%,125%

► Grinding Indexable inserts (tungsten carbide inserts, ceramic inserts, CBN inserts)
► Model: 6A2T, 6A2M, 11A2B, 12A2T
► Grinding Machine: WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

► Diamond; CBN honing stone, honing stick
► Bonded: metal bond
► Materials of workpiece: carbide,glass and ceramic,cast iron,alloy steel, tool steel, die steel, hardened steel copper, aluminum alloy and other abrasive resistant materials
► Applicable area: fine grinding engine pump body, hydraulic cylinder bore, hydraulic pump inner bore, cylinder block, valve,oil cylinder nozzle, the inner surface of the spline bore and cylinder hole and blind hole of other series.

► Application: grinding carbide and HSS. (such as drill, end mill, reamer)
► A complete solution for CNC tools manufacturing: fluting, gashing and Clear edge, relief angle grinding, OD grinding
► Model: 1A1, 1V1, 11V9, 12V9, 14A1, 12V5, etc

►Excellent Grinding Action
►less apt to experience loading, and they dress easily for added convenience
►Convenience and Ease of Use
►Grinding abilities apply to both wet and dry tasks on processing objects such as harden steel, glass, ceramic, carbide alloys, ferrite, refractories, semi conductors, and other electrical carbon products.

Resin bonded grinding wheel is one of the most representative bond types used for super-abrasive grinding wheels. In general, it shows an excellent compromise between surface roughness, cutability, and long lifetime.
It’s mainly used for carbide, HSS, and ceramic cutting tool grinding applications.
(Genentech GB series)

Feature:
High stability in dry & wet conditions
Application:
General grinding of tungsten-carbide, HSS, Ferrous & Nonferrous metals

What Types of internal grinding wheels do we have?
* vitrified CBN internal grinding wheel
* resin diamond & CBN internal wheel
* electroplated diamond mounted points
* abrasive internal grinding wheel

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

The bond strength of this type of diamond grinding wheel is weaker than that of other wheels. The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on

► Application: harder alloys, ceramics and cermet.
► Bonded: resin bond

►Diamond coated head. Wear-resistant, close to the sand surface, not easy to fall off, maintains sharpness, long wear. 
►Its surface can be cleaned and restored to regain its original shape by using a dressing stone. 

►Can be installed on the electronic grinder, hanging mill and hand electric drill (not included here).
►Used for sculpturing, dressing, precision grinding and internal grinding carbide in ceramic, glass, precious stone, alloy and many other abrasive materials.
►Adding water when using the Diamond grinding head is good, can improve the sharpness and the life of the grinding needle.

Moresuperhard provides customized resin or electroplated diamond belts. There are many grinding advantages such as sharpness, durability, flexibility, and dry or wet grinding for diamond sanding abrasive belts with various patterns. Please choose different design patterns according to your needs.

► Application: precise grinding mould and die, punch pin, optical grinding and form grinding cutting tool ( such as end mill and reamer) and precise instrument
► Model: 1A1, 3A1, 14A1, 1V1, 11V9, 12V9, 4B1, 3A1, 14K1, 1B9
► Bonded: resin bond & metal bond
► Optical Profile Grinder: Amada, Waida, Wasion, etc

►Model: Tool Grinding Motorized Spindle, Double Head Grinding Spindle, Automatic Grinding Wheel Replacement Grinding Spindle, High-frequency Peel Grinding Spindle, Grinding Wheels Dressing Spindle, High-speed Internal Grinding Electric Spindle
►Features: Low vibration and high efficiency, easily used and installed, precision angular ball bearing to ensure the rotation accuracy and useful life
►Pre-fill grease to provide lubrication of the spindle
►Applications: surface grinding machine, cylindrical grinding machine, internal grinding machine

Moresuperhard’s diamond dressing rolls are used successfully in different applications. Dressing with rotating diamond tools has been found to be a reliable technique in series and performance grinding processes, especially those applications using vitrified bonded grinding wheels.

Application: sculpturing, dressing and internal grinding carbide, ceramic,glass, stones, marble,etc

Resin bond diamond grinding wheel for grinding and resharpening carbide drills; Resin bond Cubic Boron Nitride grinding wheel for grinding and resharpening high-speed steel drills.
Advantages:
High grinding efficiency；
High material removal rate；
High tools surface finish and good cutting edge quality；
The shape of the grinding wheel is kept well；
High machining accuracy；
Low loss, low thermal damage, no burn of the workpiece；
Wear-resistant, long working life；

Resin/virtified/metal bond diamond wheel for silicon wafer can be used for the Japanese ,German, American, Korean and other grinders . Such as Okamoto , Disco, Strasbaugh and others grinding machine.

►High Precision Centerless Grinding Machines Models:
-FX12CNC
-FX18CNC-4

►Broad Applications:
-Automotive Industry: shafts, pins, valves, and bearings
-Aerospace Industry: turbine shafts, landing gear components, and fuel system parts
-Medical Industry
-Tool and Die Industry
-Bearings industry
-Tool and Die Industry: cutting tools, punches, and dies with high accuracy and surface quality

The self-sharpening for carbide saw blade is better, no blocking.
Diamond and CBN wheels for sharpening circular saw blades (TC, HSS)
Models of grinding wheel: 4A2, 4BT9, 4A9, 3A1, 14A1, 6V5, 6A2, 1A8W, 14F1, etc
CNC machines: Vollmer, Woodtronic, Akemat, Widma and so on

Usually, what we call CNC tools refers to the tools processed in CNC equipment, including drills, milling cutters, reamers, taps, etc. The main materials are cemented carbide, high-speed steel, stainless steel and so on.
Moresuperhard grinding wheels are widely used in the rough machining, semi-finishing, finishing, polishing and other processes of CNC tools. We can provide different solutions to different requirements in machining, and can customize products according to the special requirements of customers. Our products can adapt to imported, domestic, special machines and other five-axis equipment, and are suitable for high power and low power.